Piston filler 10-100 ml
The piston liquid dispenser is a semi-automatic filler used for dosing of a variety of low viscosity liquids in the range from water to oil.
Single-headed piston filler - liquid dispenser for volumes from 10 to 100 ml in one dose with manual and automatic filling modes, intended primarily for filling less dense liquids with a viscosity ranging from water to oil.
A Liquid Dispenser works on the principle of two one-way valves and a piston in the middle of these valves, which pushes the liquid forward in one direction and sucks the dosed liquid through the pipe when it returns. During extrusion, the discharge valve in the filling head is simultaneously opened pneumatically. This is controlled by an electromagnetic pneumatic switch inside the device which allows the supplied compressed air to the main piston and valve. In one direction it pushes the piston and simultaneously opens the valve, in the other direction it pushes the piston and closes the valve (T hub). The total volume of the dispensed liquid is controlled by two electromagnetic sensors that detect the position of the piston. One is fixed at the start of the piston, the other can move along the length of the piston to adjust the range of motion of the piston and thus the amount of fluid drawn in and out. The dose is adjustable in the range of 10-100 ml and can be repeated to achieve a larger volume. The dispenser can also handle smaller doses - 5 ml, but the minimum dose recommended by the manufacturer is 10 ml.
The dispenser can be used either for manual filling - using the foot pedal to start the dose, or in automatic mode , when the device dispenses continuously at a speed dependent on the time of movement of the main piston. This method is suitable, for example, for a belt conveyor or an experienced operator who can fill at high speed.
The dispenser requires a 230 V 1A power supply for operation, the total consumption is only 10 W (control electronics). The pressure of the supplied air should be in the range of 0.4 - 0.6 MPa. Air is connected to the dispenser via a John Guest 5/16" 8 mm hose flange. The flange allows the air to be disconnected by simply sliding the blue sleeve. The pressure can be monitored using an integrated pressure gauge. The dispenser also includes a throttle valve and a condensate and dust separator (inside the chassis, easily accessible).
The supply of the dosing liquid is carried out using a pressure hose with a diameter of 32/37 mm. A transparent pressure hose with a length of approximately 150 cm is included in the delivery. The dispenser itself sucks in the dosing liquid via a piston, so there is no need to supply liquid under pressure, which is the main domain of this dispenser. The container with the dispensed liquid can be placed on the ground below the dispenser or at the same height. It can also be placed above the dispenser. The maximum recommended length of the hose is 2-3 meters - depending on the slope. In the case of a low elevation, up to 5 meters can be used. The dosing head is equipped with a blunt needle with an inner diameter of 4.6 mm and a length of 48 mm. The head can be rotated freely on the stand. The maximum achievable distance between the center of the head and the chassis of the dispenser is 20 cm with the supplied stand. If more distance between the dosing head and the chassis is required, this can be adjusted by adding a longer support rod and extending the control valve tubing to approximately 50 cm (on request).
The dispenser is made of stainless steel and aluminum, the parts coming into contact with the liquid are made of 304L and 316L stainless steel, which is commonly used in the production of kitchen utensils, piercing, watches, jewelry and is biocompatible. There is therefore no risk of contamination of the dosed material.
The filler is equipped with high-quality pneumatic parts from the Taiwanese company AirTac.
It is part of the delivery
a set of sealing rings and Allen keys.
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