Vacuum homogenizer VMG S 650 M
The vacuum homogenizer is designed for whipping mayonnaise, ketchup, various sauces, confectionery pastes and fillings, condensed milk, jams and marmalades, canned goods, as well as similar liquid or pasty products with a homogeneous structure.
- Homogenizer in an external circulation loop
- Built-in vacuum generation and retention system
- Modular design with numerous options
- Possibility of automatic dosing of ingredients (optional)
- No additional pump required for loading/unloading
- Automatic top cover lifting system
Modular design, allowing you to choose the optimal modification for any type of production. The vacuum homogenizer is a highly efficient and reliable solution for the production of a wide range of food products, producing stable, homogeneous emulsions and dispersions.
The vacuum homogenizing module can be used in both the food, cosmetics, pharmaceutical, or chemical industries for the production and processing of products such as:
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Advantages:
- Versatility and flexibility in use. It is suitable for the production of most liquid, paste-like, and highly viscous products.
- Modern design, easy access to all internal surfaces, without hard-to-reach places where the product can accumulate.
- No need for an additional pump to unload the product.
- Easy sanitization when connected to a CIP system.
- Can be used independently or easily integrated into an existing production process.
- Minimum processing time for each batch is achieved through the high efficiency of heating/cooling processes via the jacket (duplicator) with a coolant supplied from an external source, as well as grinding, mixing, and homogenization.
- The high efficiency of the homogenization process is achieved through the device's core – a robust and reliable rotor-stator type homogenizer with various different tooth shapes, enabling the production of products with distinct properties.
- The optimal design of the conical working chamber ensures uniform mixing of the product.
- The low-speed mixer with top feeding is equipped with scrapers that efficiently clean the vessel walls for maximum heat exchange. The product is heated evenly, without the risk of overheating or burning.
- An effective vacuum system guarantees high-quality deaeration of the product, which significantly improves taste, consistency, and durability.
- In case of strict requirements for the degree of homogenization and minimum particle size, the device is equipped with a homogenizer with a weaker pump function, but with enhanced grinding and homogenization capabilities. In this case, the product is subsequently unloaded using an additional pump.
- The working capacity depends on the properties of the product - from 20 to 80% of the total volume. The device guarantees consistently high quality of finished products and batch reproducibility.
Basic version
It includes a vacuum reactor with a conical bottom and a jacket for the coolant up to 0.5 bar, which is installed on a supporting frame structure. Equipped with a mixing device featuring scrapers, a system for lifting the top cover, an external circulation circuit with a homogenizer, a filling system, and a piping system with regulation and shut-off fittings.
Processes
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*- from an external source
Options:
- Thermal insulation of the jacket and an external decorative casing
- Any heating source (steam generator, hot water source)
- Any number of additional funnels and ingredient loading blocks
- Possibility of automatic dosing of ingredients
- Direct steam injection into the product
- Manufacturing the system from AISI 316L or AISI 316Ti (in direct contact with the product)
- Automatic, semi-automatic or manual control system (on request)
- CIP heads for washing (rotary)
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 650l
- Total power, kW: 13,5
- Voltage: 380-400V
- Max vacuum: -0,8 Bar
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- Built-in jacket for the bottom and walls of the unit.
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- Jacket for the coolant around the bottom and walls of the working reactor
- The vacuum reactor can withstand a vacuum up to -0.8 Bar
- A large number of options to choose from to suit various requirements
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A professional mixer for the production of mayonnaise, sauces, soups and other homogenized products. The price depends on your production capacity, as well as the technological requirements.
- Stainless steel
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