Cleaning and disinfection station CIP-101
CIP station CIP-101 With a usable capacity of 1×100 liters, it is used for cleaning, sanitizing and sterilizing vessels and pipes in a brewery. This type of CIP station is recommended for cleaning and sanitizing tanks from 0 to 4000 liters.
CIP-101: Cleaning and disinfection station 1×100 liters
CIP-101 - installation for cleaning and sterilization of vessels and pipelines. It is a fully equipped system for breweries and other food productions. CIP equipment heats and circulates alkaline and acid solutions using a pumping system, hoses and a sanitary shower that sprays sanitary chemical solutions onto the internal walls of the sanitized tank. The device consists of one stainless steel tank with a nominal volume of 100 liters and one neutralization tank (53 liters), one centrifugal pump, electric control panel, manual valves and all installation pipes. Digital temperature control in the range of 0-80°C. This type of CIP station is recommended for the cleaning and disinfection of fermentation tanks, storage tanks, water tanks from 0 to 4000 liters, as well as all pipelines and other objects that come into contact with drinks or food products.
Tank functions:
- Alkaline or acid cleaning tank - cleaning of all brewery equipment
- Neutralizing tank to neutralize acidic and alkaline solutions before they enter the sewer
The CIP-101 equipment is installed in a rigid frame provided with lockable wheels. The material used is stainless steel 1.4301 (AISI 304) or 1.4404 (AISI 316) according to the option chosen. The container is not isolated. Pump internals and heating chambers are made of AISI 316 stainless steel. Pipes, fittings, frame and tanks are made of AISI 3 stainless steel.
Description:
CIP station CIP-101 With a usable capacity of 1 × 100 liters, it is used for cleaning, sanitizing and sterilizing vessels and pipes in a brewery. This type of CIP station is recommended for cleaning and sanitizing tanks from 0 to 4000 liters.
The principle of the cleaning and disinfection process is based on the circulation of an alkaline or acidic solution through a sanitary shower, spraying it onto the walls of the vessel and into its space. It also features an instantaneous heater with digital temperature control ranging from 0°C to 80°C.
The CIP consists of one main tank for alkaline or acid solution and one vessel used for neutralizing the solutions. The circulation of sanitary solutions is provided by a pump and a system of connecting hoses.
The CIP-101 equipment is mounted on a frame with wheels that can be fixed.
The cleaning-sanitization cycle usually consists of the following steps:
- Pre-rinsing - washing the production equipment with cold or hot water.
- Cleaning - cleaning of production equipment using recycled hot water.
- Rinse - thorough rinsing of production equipment with cold or hot water.
- Chemical disinfection (sanitary) - washing equipment with an alkaline and then an acid disinfectant solution of the required concentration.
- Rinse - thorough rinsing of production equipment with cold or hot water.
- Neutralization - performed after completion of several cycles of cleaning and disinfection - mixing an alkaline and then an acidic disinfectant solution to achieve a neutral pH of the solution and discharge them into the sewer.
Parameters and technical description:
- Width 916 mm
- Height 1,451 mm
- Depth 573 mm
- Weight 110 kg (empty)
- Container for NAOH or H2SO 160 liters
- Boiler 12 l
- Heating elements 2x 2000 W
- Neutralization vessel 53 l
- Distribution pipe DN 32
- Anchors (outlets / inlets) DN 32, 1.4301
- Pump type EBARA CD / I 90 / 10 IE3, 0.75kW 90 l / min, 230V / 50Hz
- Electrical switchboard
- Main electrical connection 3 * 400V / 50Hz 16A
- Circuit breaker 230V 16A
- Digital regulator Dixel XR 10 D
- Heating contactor 230V 16A
- Engine starter 230V
- Sampler NTC 6 mm
- Cable 5x 2.5 5m
- Inlet (suction part) GG DN 32
- Outlet (part of delivery) GG DN 32
A technological diagram of the CIP-101 station connected to an external tank for cleaning and disinfection is available.
- Black marked - standard equipment of CIP station
- Marked in blue - optional self-cleaning kit (can be used for self-cleaning CIP station)
- Orange marked - optional hose cleaning kit (can be used to clean hoses and pipes)
Description:
Standard Equipment:
- Tank A: Alkaline / acid tank for cold alkaline cleaning and sanitation of all brewing equipment.
- Tank B: a tank for neutralizing acidic and alkaline solutions before they are discharged into the sewer.
- Pump: EBARA circulation pump
- Heaters: electric heating elements in separate chambers
- V1: tank filling valve A
- V2: Valve for sucking disinfectant solution from tank A into the pump
- V3: Tank A drain valve
- V5: Valve open/close water inlet
- V6: valve for opening/closing the sanitizing outlet
- V7: valve for opening/closing the sanitizing solution inlet
- V8: Tank drain valve B
Self-cleaning kit (accessory):
- V9: Tank cleaning valve A
- V10: valve for sucking disinfectant solution from tank B into the pump
- Spray ball in tank A
- Spray ball in tank B
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