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![Vacuum homogenizer VMG S 650 M](https://foodtechprocess.com/3833-small_default/vacuum-mixer-homogenizer-vmg-m.jpg)
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![Vacuum homogenizer VMG S 650 M](https://foodtechprocess.com/3833-large_default/vacuum-mixer-homogenizer-vmg-m.jpg)
Vacuum homogenizer VMG S 650 M
The vacuum homogenizer is designed for whipping mayonnaise, ketchup, various sauces, confectionery pastes and fillings, condensed milk, jams and marmalades, canned goods, as well as similar liquid or pasty products with a homogeneous structure.
- Homogenizer in an external circulation loop
- Built-in vacuum generation and retention system
- Modular design with numerous options
- Possibility of automatic dosing of ingredients (optional)
- No additional pump required for loading/unloading
- Automatic top cover lifting system
Modular design, allowing you to choose the optimal modification for any type of production. The vacuum homogenizer is a highly efficient and reliable solution for the production of a wide range of food products, producing stable, homogeneous emulsions and dispersions.
The vacuum homogenizing module can be used in both the food, cosmetics, pharmaceutical, or chemical industries for the production and processing of products such as:
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Advantages:
- Versatility and flexibility in use. It is suitable for the production of most liquid, paste-like, and highly viscous products.
- Modern design, easy access to all internal surfaces, without hard-to-reach places where the product can accumulate.
- No need for an additional pump to unload the product.
- Easy sanitization when connected to a CIP system.
- Can be used independently or easily integrated into an existing production process.
- Minimum processing time for each batch is achieved through the high efficiency of heating/cooling processes via the jacket (duplicator) with a coolant supplied from an external source, as well as grinding, mixing, and homogenization.
- The high efficiency of the homogenization process is achieved through the device's core β a robust and reliable rotor-stator type homogenizer with various different tooth shapes, enabling the production of products with distinct properties.
- The optimal design of the conical working chamber ensures uniform mixing of the product.
- The low-speed mixer with top feeding is equipped with scrapers that efficiently clean the vessel walls for maximum heat exchange. The product is heated evenly, without the risk of overheating or burning.
- An effective vacuum system guarantees high-quality deaeration of the product, which significantly improves taste, consistency, and durability.
- In case of strict requirements for the degree of homogenization and minimum particle size, the device is equipped with a homogenizer with a weaker pump function, but with enhanced grinding and homogenization capabilities. In this case, the product is subsequently unloaded using an additional pump.
- The working capacity depends on the properties of the product - from 20 to 80% of the total volume. The device guarantees consistently high quality of finished products and batch reproducibility.
Basic version
It includes a vacuum reactor with a conical bottom and a jacket for the coolant up to 0.5 bar, which is installed on a supporting frame structure. Equipped with a mixing device featuring scrapers, a system for lifting the top cover, an external circulation circuit with a homogenizer, a filling system, and a piping system with regulation and shut-off fittings.
Processes
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*- from an external source
Options:
- Thermal insulation of the jacket and an external decorative casing
- Any heating source (steam generator, hot water source)
- Any number of additional funnels and ingredient loading blocks
- Possibility of automatic dosing of ingredients
- Direct steam injection into the product
- Manufacturing the system from AISI 316L or AISI 316Ti (in direct contact with the product)
- Automatic, semi-automatic or manual control system (on request)
- CIP heads for washing (rotary)
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 650l
- Total power, kW: 13,5
- Voltage: 380-400V
- Max vacuum: -0,8 Bar
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The generator is mounted on a stainless steel platform support, covered with stainless steel AISI 304 properly shaped with electrical and water connections already made. Stainless steel cocks AISI 316, malleable iron pipe fittings, feed water pump (mod. TP78A CALPEDA) with 1 stainless steel non-return valve, with VITON seal.
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This high-shear inline homogenizer can be used for grinding, and the production of thick substances such as sauces, pastes or spreads, chocolate creams and margarine emulsions.
The VMG S 650P vacuum homogenizing unit can be used for making toothpaste as well as a variety of similar products with complex production requirements.
- The vacuum ensures effective air removal, eliminating the conditions for the development of bacteria and other pathogenic organisms.
- The special shape of the mixing device is tailored for the thickest and most viscous products.Β
- The Ultra Shear submersible homogenizer creates a stable emulsion.
- The cavitation processes aid in activating hydrodynamic mixing.
- Heating: Electricity
- Material: Stainless steel
- Heating power, kW: 29
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 650l
- Total power, kW: 52
- Voltage: 380-400V
- Max vacuum: -0,8 Bar
Highly efficient production of a high viscosity pharmaceutical and cosmetic products.
For a price quote, send us an email to sales@foodtechprocess.com
The mixers are made up of a double-walled cylindrical stainless steel vessel with cavity, with drain hole and 50 cm diameter butterfly valve. The cavity is filled with water which is heated by an electric resistance thermostat. The honey is mixed by blades with a marine propeller profile, adjustable in height along an oblique shaft.Β
For a price quote, send us an email toΒ sales@foodtechprocess.comΒ
The homogenizer is designed for emulsifying thick fluids and other viscous materials within the food, chemical and cosmetic industries. Its working principle is based on the rotor/stator principle.Β
For more information, send us email at sales@foodtechprocess.comΒ
Model VMG S is an effective and reliable vacuum homogenizing unit designed to produce a wide range of liquid, pastry and viscous products with different requirements for the production conditions.
For a price quote, send us an email to sales@foodtechprocess.com
The price is set for the basic version of the installation without additional equipment.
The vacuum homogenizer is designed for a wide range of processes such as for the production of mayonnaise, ketchup, various sauces, confectionery pastes and fillings, liquid or paste like products with a homogeneous structure. It is also suitable for the production of various creams, gels, shampoos and other products in the cosmetic industry.
- Built-in Ultra Shear bottom homogenizer
- Mixing device with movable scrapers
- Tilting version for easy unloading
- Wide range of applications
- Entirely made of food grade stainless steel AISI304/ AISI316 - option
- Compact design
- Lots of additional options to choose from
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 20l/ 50l
- Total power, kW: 2,3/ 2,4
- Voltage: 220-230V
- Max vacuum: -0,8 Bar
The vacuum homogenizer with an inclined design is designed for processing and manufacturing a wide range of liquid, pasty and viscous products with different requirements for their production conditions and other products including those with a high viscosity.
For additional information, please contact us at sales@foodtechprocess.com
The price is set for the basic version of the installation for making plant milk without a steam generator
The Veggie Milk cooking kettle is used as a unit for hydrodynamic thermal extraction of substances from legumes and nuts to create a finished suspension - the basis of plant based drinks.
- Efficient and fast extraction
- Partial pasteurization due to direct steam injection
- High-powered bottom homogenizer
- Hydrodynamic mixing
- Mechanical shaft seal for the homogenizer with an open cooling system
- Safety grid on the hatch cover for safe product loading
- Sectional plexiglass hatch for visual inspection
- Capacity: 600 kg/h for soybeans
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 120l
- Total power, kW: 7,5
- Voltage: 380-400V
The price is indicated for the basic version of the vacuum reactor without additional options, the final cost depends on the modifications
The vacuum homogenizer is an ideal solution for the production of food, for example mayonnaise, it is also suitable for the cosmetics industry - the production of toothpaste. This model of the homogenizer is based on a vacuum reactor with an external homogenizer and an external circulation circuit, the parameters of which are selected as options.
- Tilted design - 25% more efficient mixing
- Easily disassembled reinforced frame mixer, for thick and viscous products
- Jacket for the coolant around the bottom and walls of the working reactor
- The vacuum reactor can withstand a vacuum up to -0.8 Bar
- A large number of options to choose from to suit various requirements
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 300l/ 650l
- Total power, kW: 0,55
- Voltage: 380-400V
- Max vacuum: -0,8 Bar
- Heating: Electricity
- Material: Stainless steel
- Heating power, kW: 30
- Principle of operation: Batch mode
- Voltage: 380-400V
- Max vacuum: -0,8 Bar
The price is indicated for the basic version of the set of equipment with a homogenizer
The equipment for the production of ice cream mixtures is based on a universal vacuum reactor with a coolant jacket and a multi-stage dispersant/homogenizer in an external circulation loop.
- Special type of a stirring device for easy disassembly and cleaning
- Processing with minimal product loss
- The bottom outlet valve is included in the basic version of the installation
- Multi-stage disperser for intensive wetting and homogenization of the flowing mixture
- External circulation circuit with a three-way valve for operation/washing of the equipment
- Reinforced agitator drive for thick and viscous mixtures
- Built-in vacuum pump
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 100l
- Total power, kW: 3
- Voltage: 380-400V
- Max vacuum: -0,8 Bar
Vacuum homogenizer VMG M is the ideal solution for the production of pilot batches and the industrial production of a wide range of products of small and medium production. The price depends on the production capacity.
For additional information, please contact us at sales@foodtechprocess.com
The price depends on the required capacity. For additional information or a price quote, send us an email at sales@foodtechprocess.com
The butter texturizer FBHG is intended for mechanical processing of frozen blocks of butter, animal fat, margarine and other plan fats, without prior defrosting.
For more information about our homogenizers, please email us atΒ sales@foodtechprocess.com
Vacuum mixer processing plant for viscous products is an ideal solution for the production of pilot batches and the industrial manufacturing of a wide range of products from small to medium capacity.
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