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Colloïdmolentest – amandelpasta
Onlangs hebben we onze kleinschalige colloïdmolen op amandelen getest.
Vacuum honey creaming unit
The honey creamer began operation at our customer’s production facility.
New video release
A new video showcasing the working process of the twin shaft paddle mixer.
Test results - Vacuum fryer
New video showcasing the results of the tests using our vacuum fryer.
Colloid Mill Test - Oats
The results of a new series of tests conducted on our colloid mill.
New design of the mixing device
We have updated the mixing device of our compact cooking kettle.
A series of tests on our colloid mill
We made creamy nut butter from cashews and hazelnuts using a colloid mill.
Testing our Z SIGMA ARM mixer
We have conducted a new series of tests on the Z SIGMA ARM mixer to make dough for dumplings.
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VERDAMPERS

De inhoud van deze pagina is vertaald naar het Nederlands met de geautomatiseerde vertaling. De originele versie is in het Engels. Bedankt voor uw begrip.

Verdampers worden gebruikt om oplossingen te concentreren en hun vochtgehalte te verlagen

Verdampers zijn een hoeksteen van talloze industriële processen en spelen een cruciale rol bij het concentreren van oplossingen door overtollig vocht te verwijderen. Deze veelzijdige machines worden in verschillende industrieën gebruikt om de concentratie van vloeibare producten te verhogen, wat leidt tot verbeterde kwaliteit, langere houdbaarheid en lagere transportkosten. In deze uitgebreide gids verkennen we de functionaliteit, voordelen en toepassingen van verdampers en belichten we hun betekenis in de wereld van industriële verwerking.

Het principe van verdampingssystemen

Verdampers zijn speciaal ontworpen om het oplosmiddel, meestal water, van een oplossing te scheiden, waardoor een geconcentreerder product achterblijft. Het proces bestaat uit het verhitten van de oplossing om verdamping mogelijk te maken en vervolgens de damp terug te condenseren in vloeibare vorm.

Concentratieproces

De werking van verdampers draait om deze belangrijke stappen:

  1. Verwarming: De oplossing wordt verwarmd, waardoor het oplosmiddel verdampt en damp vormt.
  2. Verdamping: De damp wordt opgevangen en gescheiden van de componenten van de oplossing.
  3. Condensatie: De verzamelde damp wordt afgekoeld en gecondenseerd tot vloeistof, waardoor een geconcentreerde oplossing ontstaat.

Voordelen van het gebruik van verdampers

  • Verbeterde houdbaarheid: Het concentreren van oplossingen verlaagt het watergehalte, waardoor de houdbaarheid van het eindproduct wordt verlengd.
  • Kostenefficiëntie: Verdamping minimaliseert de transportkosten door het volume vloeistof dat vervoerd moet worden te verminderen.
  • Productaanpassing: Het concentratieproces stelt fabrikanten in staat om productkenmerken zoals viscositeit en smaak aan te passen.
  • Behoud van hulpbronnen: Verdampers dragen bij aan waterbesparing door waardevolle oplosmiddelen terug te winnen.

Voordelen van vacuümconcentratie:

Vloeibare stoffen in een oplosmiddel verdampen snel wanneer ze koken, waarbij het kookpunt van het oplosmiddel verandert door drukveranderingen. Als de druk toeneemt, neemt het kookpunt ook toe en als de druk afneemt, neemt het kookpunt ook toe. Melk kookt bijvoorbeeld bij 101 kPa bij een temperatuur van 100 ℃, terwijl onder vacuümomstandigheden van 82,7 tot 90,6 kPa het kookpunt drastisch daalt tot slechts 45 tot 55 ℃, waardoor efficiënte verdamping mogelijk wordt. Door blootstelling aan hoge temperaturen te vermijden, voorkomt vacuümconcentratie bovendien de afbraak en het verlies van hitte-etiketteerbare componenten, waardoor voedingsstoffen en aromatische verbindingen behouden blijven. Met name bepaalde verbindingen zoals aminozuren, flavonoïden, fenolen, vitaminen en andere worden beschermd tegen thermische schade. Voor sommige stoffen, zoals koolhydraten, eiwitten, pectine en viskeuze materialen, helpt verkooksing bij lage temperatuur bovendien verdamping te voorkomen, waardoor hun gunstige eigenschappen behouden blijven.

Toepassingen in verschillende industrieën

Verdampers vinden toepassingen in diverse sectoren:

  • Eten en drinken: Verdampers concentreren vruchtensappen, zuivelproducten en andere vloeistoffen voor een betere smaak en langere houdbaarheid.
  • Farmaceutische producten: Ze worden gebruikt om medicijnen te verwerken tot geconcentreerde oplossingen voor verschillende medische toepassingen.
  • Chemische industrie: Verdampers concentreren chemische stoffen, waardoor ze gemakkelijker te hanteren, te vervoeren en op te slaan zijn.
  • Afvalbeheer: Verdampers helpen bij de behandeling van industrieel afvalwater door water van verontreinigingen te scheiden.

Samenwerken met FoodTechProcess voor verdamping oplossingen

FoodTechProcess biedt geavanceerde verdamperoplossingen en proefinstallaties voor batchconcentratie die zijn ontworpen om te voldoen aan de uiteenlopende behoeften van industriële processen. Onze verdampers zijn ontworpen voor efficiëntie, precisie en betrouwbaarheid, waardoor optimale concentratieprocessen worden gegarandeerd en bijgedragen wordt aan een verbeterde productkwaliteit. We bieden vacuümverdampers (distilleerders) met lage temperatuur met en zonder "warmtepomp", de verwerkingstemperatuur (verdamping van water) is 35 graden Celsius. Voor het indikken van bijvoorbeeld hennepolie, hennep, enz.

The unique feature of this vacuum honey evaporator model, distinguishing it from a honey dryer, is its ability to create a deep vacuum with a residual pressure of up to 0.08 Bar during processing! This innovative unit not only allows for quick and efficient drying of honey but also enables the immediate evaporation of water, producing a semi-finished product suitable for the subsequent production of «dry honey» or powdered honey.

  • There is no need to have a large drying surface – an evaporation mirror.
  • There is no need to install a mixing device for thick and viscous products.
  • Low evaporation temperature of moisture – water from honey, at which its quality and medicinal properties are not compromised, and the risk of HMF growth is reduced to almost zero.
  • Fast and efficient dehydration of honey at a low processing temperature.
  • Material: Stainless steel
  • Principle of operation: Batch mode
  • Max vacuum: -1 Bar

Compact vacuum evaporation machine with an external circulation heat exchanger for the production of test batches of products, development of new recipes and technological maps.

  • Compact installation
  • Capable of replicating all processing techniques used in industrial vacuum evaporation units with circulation
  • Preserves the natural taste, aroma and color of the product
  • Can be used to produce small batches of products
  • Material: Stainless steel
  • Principle of operation: Batch mode
  • Type of the equipment: Single machine
  • Country of origin: Slovakia
  • Volume: 20l

The vacuum evaporation unit is specially designed for thickening dense food products in industrial quantities. The evaporator can be used for the production of thick syrups, caramel masses, dense fruit masses, as well as for the production of pectin, or heat-stable fillings with a high productivity.

  • High performance
  • Rotary spraying system with a powerful electric drive
  • Evaporation in a thin layer with a large heat transfer area
  • Low investment installation costs
  • Tangential entry for product swirling
  • Material: Stainless steel
  • Principle of operation: Batch mode
  • Country of origin: Slovakia
  • Voltage: 380-400V

A circulation-type vacuum evaporator refers to a combined version of an evaporator that also takes advantage of other types to improve evaporation efficiency particularly by reducing concentration time and when processing heat-sensitive products such as milk.

  • The external circulation circuit with heating intensifies the cyclic evaporation process.
  • The forced circulation system ensures a decrease in the risk of localized product overheating.
  • The condenser enables a deep vacuum and maintains a low evaporation temperature.
  • Utilizing a mixing device with a spray system facilitates product evaporation in a thin layer, mimicking a film-type evaporator.
  • Heating: Steam
  • Material: Stainless steel
  • Country of origin: Slovakia
  • Total power, kW: 2,4
  • Voltage: 380-400V

The concentration and thickening line line has been especially designed for industrial dairy production facilities with a small surplus of milk or smaller milk processing businesses that want to expand their product range. It has an estimated productivity of up to 50-120 kg/hour during continuous operation.

  • Professional industrial technology with compact dimensions
  • A large number of additional equipment and options to choose from
  • Material: Stainless steel
  • Principle of operation: Continuous mode

Multifunctional vacuum unit MINI5 - is ideal for cooking, drying, concentrating, mixing and much more. Suitable for laboratories and small-scale production.

  • Processing heat-sensitive products at lower temperatures
  • Ideal for making creamed honey
  • Possibility of vacuum drying honey
  • Material: Stainless steel
  • Engine power, kW: 0,12
  • Country of origin: Slovakia
  • Volume: 5l

Equipment for the production of condensed milk from pre-pasteurized milk. This equipment can be manufactured in models with production capacities up to 285 kg/h, it can also be customized based on individual requirements.

For more information, please contact: sales@foodtechprocess.com

A vacuum deaerator is extensively used in the food industry to remove gases from products that may retain some bubbles post-processing. Additionally, a flow deaerator is utilized to minimize foaming in products, ensuring a denser structure, especially prior to packaging. Vacuum deaerators play a crucial role in eliminating specific odors from the products, such as in the production of juices, purees, and herbal drinks. This process significantly contributes to enhancing the overall quality and taste of the final product.

  • Enhances product quality, structure, and shape
  • Prevents oxidation by removing gases
  • Preserves organoleptic properties and extends the shelf life
  • Suitable for thick and viscous products
  • The flow principle allows for the installation of this equipment in existing production lines
  • Material: Stainless steel
  • Principle of operation: Continuous mode
  • Country of origin: Slovakia
  • Voltage: 380-400V
  • Max vacuum: -0,8 Bar

Model VMG S is an effective and reliable vacuum homogenizing unit designed to produce a wide range of liquid, pastry and viscous products with different requirements for the production conditions.

For a price quote, send us an email to sales@foodtechprocess.com

The price is set for the basic version of the evaporation unit without additional options.

A compact vacuum evaporation unit that allows you to concentrate solutions, mixtures, and various products by evaporating the solvent. A modular version based on the basic 110/100 vacuum reactor.

  • Gravity mixing - 25% more efficient
  • Reinforced agitator design with no blind spots
  • Condensation and vapor removal system
  • Easily disassembled mixing device
  • Large heat exchange area: jacket over the entire height of the reactor
  • Ability to measure and monitor condensate volume (optional)
  • Material: Stainless steel
  • Engine power, kW: 0,25
  • Principle of operation: Continuous mode
  • Country of origin: Slovakia
  • Volume: 100l
  • Max vacuum: -0,8 Bar
  • Duplicator volume: 3l
  • Working volume: 70-100l
  • Heat transfer area, m2: 1,05
  • Производительность по выпаренной влаге, л/ч: 60
  • Steam consumption, kg/hour: 150

The price is indicated with a semi-automatic control panel

The vacuum cooking kettle is designed for use in public catering establishments (restaurants, hotels, catering companies) and small manufacturing businesses. This equipment enables boiling, blanching, frying, evaporation, pasteurization, mixing or stirring.

  • A unique multifunctional device
  • Possibility to cook/fry under atmospheric or vacuum conditions
  • Laboratory version of a Vacuum Fryer
  • Built-in condensation and secondary steam removal system
  • Intense electric heating
  • Sectional basket with a lid
  • Built-in system for separating and removing excess liquid from the product
  • Heating: Electricity
  • Material: Stainless steel
  • Heating power, kW: 5
  • Volume: 10l
  • Oil volume: 8l
  • Voltage: 380-400V
  • Max vacuum: -0,8 Bar

The Atmospheric Evaporating Pan efficiently concentrates liquids by evaporating them on a large surface area, while also being suitable for various cooking methods including braising, cooking, and roasting.

For a price quote, send us an email at sales@foodtechprocess.com

An evaporator concentrator-crystallizer is a multifunctional unit that concentrates liquids by evaporating water and inducing crystallization for the production of concentrated solutions or crystalline products.

For a price quote, send us an email to sales@foodtechprocess.com

A vacuum evaporator is a device used to evaporate liquids at lower temperatures by creating a vacuum environment, which reduces the boiling point of the liquid and enables efficient evaporation without thermal degradation of sensitive materials. Working volume up to, l: 1900 l.

For a price quote, send us an email to sales@foodtechprocess.com

Plant for evaporating, concentrating and crystallizing solutions. Vacuum evaporator ensures a complete separation of the solution into a solid fraction and pure water.

For a price quote, send us an email to sales@foodtechprocess.com

An evaporating unit is utilized to remove moisture from sweet substances through heating, transforming them into concentrated syrups or solutions.

For a price quote, send us an email to sales@foodtechprocess.com

We offer different types of vacuum evaporation machines, this type is an affordable option for efficient evaporation in a stainless steel unit.

For a price quote and more information, send us an email at sales@foodtechprocess.com

We offer wide range of evaporating equipment for a wide range of products. Price depends on the capacity and product used.

For more information, send us an email to sales@foodtechprocess.com

Deaerator is used for the removal of air bubbles from the puree. Price depends on the required volume and production capacity.

For more information, send us a request. 

Price depends on the capacity and product. 

The compact line of double-type vacuum cooking kettles comprises a complex of batch food cooking units designed for periodic thermal processing, vacuum mixing, and deaeration of various products under sub-atmospheric pressure.

  • Material: Stainless steel
  • Principle of operation: Batch mode
  • Country of origin: Slovakia
  • Volume: 2x300l/ 2x600l
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