HOMOGENISATOREN
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Homogenisatoren worden gebruikt voor het bereiken van uniformiteit en consistente mengkwaliteit in vloeistoffen en emulsies.
Homogenisatoren zijn van cruciaal belang in de voedselverwerkende industrie en zijn verantwoordelijk voor het creëren van consistente, homogene texturen en smaken in verschillende producten. Deze geavanceerde verwerkingsmachines spelen een cruciale rol bij het afbreken van deeltjes, emulgeren, dispergeren en zorgen voor uniformiteit in verschillende mengsels. In deze uitgebreide gids duiken we in de wereld van homogenisatoren en onderzoeken we hun principes, types en belangrijke bijdragen aan de voedselverwerkende industrie.
De rol van homogenisatoren
Homogenisatoren zijn ontworpen om deeltjes in een mengsel af te breken en gelijkmatig te verdelen, wat resulteert in een uniform product. Dit proces is vooral belangrijk voor het bereiken van de gewenste textuur en het voorkomen van het loskomen van ingrediënten. Of het nu gaat om zuivelproducten, sauzen of dranken, homogenisatoren spelen een cruciale rol bij het verbeteren van de productconsistentie en -kwaliteit.
Werkingsprincipes van de homogenisator
Homogenisatoren maken gebruik van mechanische kracht om deeltjes te verkleinen en uniform te mengen. Het proces bestaat uit het forceren van het mengsel door een smalle opening of klep, wat resulteert in hoge schuifkrachten die deeltjes afbreken en zorgen voor grondige menging. Homogeniseren verbetert niet alleen de textuur van het product, maar verlengt ook de houdbaarheid door roomafscheiding te voorkomen en de stabiliteit te verbeteren.
Soorten homogenisatoren
Rotor-stator homogenisator - Met behulp van een rotor en stator creëren deze apparaten intense schuifkrachten om deeltjesreductie en uniforme menging te bereiken. Verkrijgbaar in twee configuraties:
- Continue homogenisatoren: Deze homogenisatoren bestaan voornamelijk uit een motor met een rotor en een stator in een deksel en zorgen voor een continue verwerking.
- Werkende batch-eenheden: Deze homogenisatoren worden geleverd met een werkunit en een ingebouwde homogenisator, ideaal voor verwerking in batches.
Toepassingen in de voedingsindustrie
Homogenisatoren worden op grote schaal toegepast in verschillende voedingsmiddelen:
- Zuivelproducten: Homogeniseren voorkomt roomafscheiding in melk en verbetert de textuur en consistentie in yoghurt, kaas en ijs.
- Dranken: Van vruchtensappen tot smoothies, homogenisatoren zorgen voor een gelijkmatige verdeling van smaken en ingrediënten.
- Sauzen en Dressings: Een consistente emulgering verbetert het uiterlijk en de smaak van sauzen, dressings en specerijen.
- Farmaceutische producten: Homogenisatie is cruciaal in de farmaceutische productie en zorgt voor een gelijkmatige verdeling van actieve ingrediënten in vloeibare medicijnen.
- Groente- en fruitmixen: Homogenisatoren dragen bij tot het creëren van goed gemengde en uniforme fruit- en groentemengsels, waardoor de kwaliteit en smaakconsistentie behouden blijven.
Voordelen van homogenisatoren
- Textuurverbetering: Homogenisatie zorgt voor een gladdere textuur, zonder korreligheid en met een aangenaam mondgevoel.
- Verbetering van de stabiliteit: Door scheiding en bezinking van ingrediënten te voorkomen, verbeteren homogenisatoren de productstabiliteit en houdbaarheid.
- Smaakconsistentie: Uniform mengen zorgt voor een consistente smaakverdeling in het product.
- Microbiële controle: De hoge schuifkrachten bij homogenisatie dragen bij aan een verminderde microbiële verontreiniging.
Homogenisatoren van VoedingTechProces voor een betere productkwaliteit
FoodTechProcess biedt een scala aan geavanceerde homogenisatoren die zijn afgestemd op de specifieke behoeften van de voedingsmiddelenindustrie. Onze homogenisatie oplossingen zorgen voor precieze deeltjesreductie, efficiënte emulgering en uniforme menging. Met een focus op het verhogen van productkwaliteit en consistentie, stellen onze homogenisatoren voedselproducenten in staat om te voldoen aan de vraag van de consument naar hoogwaardige producten.
- Heating: Electricity
- Material: Stainless steel
- Heating power, kW: 30
- Principle of operation: Batch mode
- Voltage: 380-400V
- Max vacuum: -0,8 Bar
The price is indicated for the basic version of the set of equipment with a homogenizer
The equipment for the production of ice cream mixtures is based on a universal vacuum reactor with a coolant jacket and a multi-stage dispersant/homogenizer in an external circulation loop.
- Special type of a stirring device for easy disassembly and cleaning
- Processing with minimal product loss
- The bottom outlet valve is included in the basic version of the installation
- Multi-stage disperser for intensive wetting and homogenization of the flowing mixture
- External circulation circuit with a three-way valve for operation/washing of the equipment
- Reinforced agitator drive for thick and viscous mixtures
- Built-in vacuum pump
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 100l
- Total power, kW: 3
- Voltage: 380-400V
- Max vacuum: -0,8 Bar
The VMG S 650P vacuum homogenizing unit can be used for making toothpaste as well as a variety of similar products with complex production requirements.
- The vacuum ensures effective air removal, eliminating the conditions for the development of bacteria and other pathogenic organisms.
- The special shape of the mixing device is tailored for the thickest and most viscous products.
- The Ultra Shear submersible homogenizer creates a stable emulsion.
- The cavitation processes aid in activating hydrodynamic mixing.
- Heating: Electricity
- Material: Stainless steel
- Heating power, kW: 29
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 650l
- Total power, kW: 52
- Voltage: 380-400V
- Max vacuum: -0,8 Bar
Multifunctional vacuum mixer/homogenizer for grinding, mixing, and homogenizing products to obtain homogeneous masses.
- Built-in jacket for the bottom and walls of the unit.
- Cutter knives with a powerful electric drive
- Slanted design for efficient mixing and chopping
- Forced circulation circuit (optional)
- Wide range of options
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 350l/ 650l
- Total power, kW: 13/ 17
- Voltage: 380-400V
- Max vacuum: -0,8 Bar
Inline Yumix Basic homogenizers have the lowest price in the range of YUMIX homogenizers and models range from 1.1 to 3 kW.
For more information on the device, contact the company's sales department at sales@foodtechprocess.com
This high-shear inline homogenizer can be used for grinding, and the production of thick substances such as sauces, pastes or spreads, chocolate creams and margarine emulsions.
The vacuum homogenizer with an inclined design is designed for processing and manufacturing a wide range of liquid, pasty and viscous products with different requirements for their production conditions and other products including those with a high viscosity.
For additional information, please contact us at sales@foodtechprocess.com
Highly efficient production of a high viscosity pharmaceutical and cosmetic products.
For a price quote, send us an email to sales@foodtechprocess.com
Model VMG S is an effective and reliable vacuum homogenizing unit designed to produce a wide range of liquid, pastry and viscous products with different requirements for the production conditions.
For a price quote, send us an email to sales@foodtechprocess.com
The price is indicated for the basic version of the vacuum reactor without additional options, the final cost depends on the modifications
The vacuum homogenizer is an ideal solution for the production of food, for example mayonnaise, it is also suitable for the cosmetics industry - the production of toothpaste. This model of the homogenizer is based on a vacuum reactor with an external homogenizer and an external circulation circuit, the parameters of which are selected as options.
- Tilted design - 25% more efficient mixing
- Easily disassembled reinforced frame mixer, for thick and viscous products
- Jacket for the coolant around the bottom and walls of the working reactor
- The vacuum reactor can withstand a vacuum up to -0.8 Bar
- A large number of options to choose from to suit various requirements
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 300l/ 650l
- Total power, kW: 0,55
- Voltage: 380-400V
- Max vacuum: -0,8 Bar
The homogenizer is designed for emulsifying thick fluids and other viscous materials within the food, chemical and cosmetic industries. Its working principle is based on the rotor/stator principle.
For more information, send us email at sales@foodtechprocess.com
The butter texturizer FBHG is intended for mechanical processing of frozen blocks of butter, animal fat, margarine and other plan fats, without prior defrosting.
For more information about our homogenizers, please email us at sales@foodtechprocess.com
The homogenizer is designed to homogenize, mix and disintegrate / grind different fluids and components into small particles.
For a price quote, send us an email at sales@foodtechprocess.com
The price depends on the required capacity. For additional information or a price quote, send us an email at sales@foodtechprocess.com
The inline homogenizer is designed for mixing, emulsifying, dispersing, and homogenizing thick and viscous products in the production of mayonnaise, soy milk, toothpaste, yogurt, and much more. It can be installed in an external circulation circuit of reactors, production lines, or used independently with a loading hopper for processing small volumes of products.
- Creates stable emulsions and suspensions
- Reduces particle size
- Quickly dissolves solids
- Accelerates chemical reactions
- Does not require an additional pump
- Material: Stainless steel
- Engine power, kW: 5,5/ 7,5/ 9/ 11/ 15
- Principle of operation: Continuous mode
- Country of origin: Slovakia
- Voltage: 380-400V
Homogenizer for the production of whipped cream, ice cream, and much more. It allows you to obtain stable liquid emulsions of food mixtures.
- The homogenizer can be installed directly into the container with the product
- High productivity - in just 8 minutes, it is possible to whip up to 60 liters of milk mixture
- The peripheral speed of the knives is 16 m/s
- Engine power, kW: 0,37/ 2,2
- Voltage: 380-400V
The mixers are made up of a double-walled cylindrical stainless steel vessel with cavity, with drain hole and 50 cm diameter butterfly valve. The cavity is filled with water which is heated by an electric resistance thermostat. The honey is mixed by blades with a marine propeller profile, adjustable in height along an oblique shaft.
For a price quote, send us an email to sales@foodtechprocess.com
The homogenization of butter is carried out in order to improve the butter's consistency and taste stability under storage conditions.
For more information regarding our homogenizers, please email us at sales@foodtechprocess.com
Vacuum mixer processing plant for viscous products is an ideal solution for the production of pilot batches and the industrial manufacturing of a wide range of products from small to medium capacity.
The universal boiler with an integrated homogenizer and a capacity of 1200 liters is designed for efficient mixing, heating, cooking and homogenizing of products for food, pharmaceutical and cosmetic industries such as jams, marmalades, syrups, fruit juices, nectars, beers, creams, ointments, soaps and many others.
The price is set for the basic version of the installation for making plant milk without a steam generator
The Veggie Milk cooking kettle is used as a unit for hydrodynamic thermal extraction of substances from legumes and nuts to create a finished suspension - the basis of plant based drinks.
- Efficient and fast extraction
- Partial pasteurization due to direct steam injection
- High-powered bottom homogenizer
- Hydrodynamic mixing
- Mechanical shaft seal for the homogenizer with an open cooling system
- Safety grid on the hatch cover for safe product loading
- Sectional plexiglass hatch for visual inspection
- Capacity: 600 kg/h for soybeans
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 120l
- Total power, kW: 7,5
- Voltage: 380-400V
We produce atmospheric honey homogenizers with a batch load ranging from 7500 up to 22 000 kg of honey. The homogenizers HPL are designed for thoroughly mixing, blending, and homogenizing various kinds of honey to improve its qualities.
The price depends on the options you choose.
The vacuum homogenizer is designed for whipping mayonnaise, ketchup, various sauces, confectionery pastes and fillings, condensed milk, jams and marmalades, canned goods, as well as similar liquid or pasty products with a homogeneous structure.
- Homogenizer in an external circulation loop
- Built-in vacuum generation and retention system
- Modular design with numerous options
- Possibility of automatic dosing of ingredients (optional)
- No additional pump required for loading/unloading
- Automatic top cover lifting system
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 650l
- Total power, kW: 13,5
- Voltage: 380-400V
- Max vacuum: -0,8 Bar
Vacuum homogenizer VMG M is the ideal solution for the production of pilot batches and the industrial production of a wide range of products of small and medium production. The price depends on the production capacity.
For additional information, please contact us at sales@foodtechprocess.com
The price is set for the basic version of the installation without additional equipment.
The vacuum homogenizer is designed for a wide range of processes such as for the production of mayonnaise, ketchup, various sauces, confectionery pastes and fillings, liquid or paste like products with a homogeneous structure. It is also suitable for the production of various creams, gels, shampoos and other products in the cosmetic industry.
- Built-in Ultra Shear bottom homogenizer
- Mixing device with movable scrapers
- Tilting version for easy unloading
- Wide range of applications
- Entirely made of food grade stainless steel AISI304/ AISI316 - option
- Compact design
- Lots of additional options to choose from
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 20l/ 50l
- Total power, kW: 2,3/ 2,4
- Voltage: 220-230V
- Max vacuum: -0,8 Bar
A professional mixer for the production of mayonnaise, sauces, soups and other homogenized products. The price depends on your production capacity, as well as the technological requirements.
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 100l/ 200l
- Total power, kW: 6
