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Evaporators: Concentrating Solutions for Efficient Processing

Evaporators are a cornerstone of numerous industrial processes, playing a crucial role in concentrating solutions by removing excess moisture. These versatile machines are utilized across various industries to increase the concentration of liquid products, leading to enhanced quality, extended shelf life, and reduced transportation costs. In this comprehensive guide, we explore the functionality, benefits, and applications of evaporators, shedding light on their significance in the world of industrial processing.

Understanding Evaporators

Evaporators are especially designed to separate the solvent, typically water, from a solution, leaving behind a more concentrated product. The process involves heating the solution to facilitate vaporization and then condensing the vapor back into liquid form.

Concentration Process

The operation of evaporators revolves around these key steps:

  1. Heating: The solution is heated, causing the solvent to evaporate and form vapor.
  2. Vaporization: The vapor is collected and separated from the solution's components.
  3. Condensation: The collected vapor is cooled and condensed back into liquid form, creating a concentrated solution.

Advantages of Evaporators

  • Enhanced Shelf Life: Concentrating solutions reduces water content, extending the shelf life of the end product.
  • Cost Efficiency: Evaporation minimizes transportation costs by reducing the volume of liquid that needs to be transported.
  • Product Customization: The concentration process allows manufacturers to customize product characteristics such as viscosity and taste.
  • Resource Conservation: Evaporators contribute to water conservation by recovering valuable solvents.

Applications Across Industries

Evaporators find applications in diverse sectors:

  • Food and Beverage: Evaporators concentrate fruit juices, dairy products, and other liquids for better flavor and longer shelf life.
  • Pharmaceuticals: They are used to process medicine, creating concentrated solutions for various medical applications.
  • Chemical Industry: Evaporators concentrate chemicals, making them easier to handle, transport, and store.
  • Waste Management: Evaporators aid in the treatment of industrial wastewater by separating water from contaminants.

Partnering with FoodTechProcess for Evaporator Solutions

FoodTechProcess offers advanced evaporator solutions designed to meet the diverse needs of industrial processes. Our evaporators are engineered for efficiency, precision, and reliability, ensuring optimal concentration processes and contributing to enhanced product quality.

Active filters

The price is set for the basic version of the evaporation unit without additional options.

A compact vacuum evaporation unit that allows you to concentrate solutions, mixtures, and various products by evaporating the solvent. A modular version based on the basic 110/100 vacuum reactor.

  • Gravity mixing - 25% more efficient
  • Reinforced agitator design with no blind spots
  • Condensation and vapor removal system
  • Easily disassembled mixing device
  • Large heat exchange area: jacket over the entire height of the reactor
  • Ability to measure and monitor condensate volume (optional)
  • Material: Stainless steel
  • Engine power, kW: 0,25
  • Principle of operation: Continuous mode
  • Country of origin: Slovakia
  • Volume: 100l
  • Max vacuum: -0,8 Bar
  • Duplicator volume: 3l
  • Heat transfer area, m2: 1,05

The price is indicated with a semi-automatic control panel

The vacuum kettle is designed for use in public catering establishments (restaurants, hotels, catering companies) and small manufacturing businesses. This equipment enables boiling, blanching, frying, evaporation, pasteurization, mixing, or stirring.

  • A unique multifunctional device
  • Possibility to cook/fry under atmospheric or vacuum conditions
  • Laboratory version of a Vacuum Fryer
  • Built-in condensation and secondary steam removal system
  • Intense electric heating
  • Sectional basket with a lid
  • Built-in system for separating and removing excess liquid from the product
  • Heating: Electricity
  • Material: Stainless steel
  • Heating power, kW: 5
  • Volume: 10l
  • Oil volume: 8l
  • Voltage: 380-400V
  • Max vacuum: -0,8 Bar

We offer different types of vacuum evaporation machines, this type is an affordable option for efficient evaporation in a stainless steel unit.

For a price quote and more information, send us an email at sales@foodtechprocess.com

Our hydrodynamic extraction line is designed for extracting various components from plant materials, including biologically active substances, proteins, fats, carbohydrates, antioxidants, dyes, and flavors.

  • Effective “soft” continuous hydrodynamic extraction – percolation from finely crushed raw materials.
  • Extraction without the need for pre-drying the product, resulting in savings on labor and energy costs.
  • Utilizing raw materials without heat treatment, preserving all of their valuable substances and enzymes.
  • Possibility of performing vacuum-pulse extraction (optional).
  • Additional income from processing “waste” products - extracting valuable components from pulp and pomace.
  • Material: Stainless steel
  • Principle of operation: Continuous mode
  • Country of origin: Slovakia

Deaerator is used for the removal of air bubbles from the puree. Price depends on the required volume and production capacity.

For more information contact us at sales@foodtechprocess.com

For a price quote, send us an email to sales@foodtechprocess.com

For a price quote, send us an email to sales@foodtechprocess.com

Plant for evaporating, concentrating and crystallizing solutions. Vacuum evaporator ensures a complete separation of the solution into a solid fraction and pure water.

For a price quote, send us an email to sales@foodtechprocess.com

For a price quote, send us an email to sales@foodtechprocess.com

We offer wide range of evaporating equipment for a wide range of products. Price depends on the capacity and product used. For more information, send us an email to sales@foodtechprocess.com

Price depends on the capacity and product. For more information, please send us an email to sales@foodtechprocess.com

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