HOMOGENIZATORY
Homogenizers: Achieving Uniformity and Quality in Food Processing
Homogenizers are crucial in the realm of food processing, responsible for the creation of consistent, homogenous textures and flavors across a variety of products. These sophisticated processing machines play a pivotal role in breaking down particles, achieving emulsification, dispersion, and ensuring uniformity in various mixtures. In this comprehensive guide, we dive into the world of homogenizers, exploring their principles, types, and significant contributions to the food processing industry.
The Role of Homogenizers
Homogenizers are designed to break down and evenly distribute particles within a mixture, resulting in a uniform product. This process is particularly vital for achieving desired textures and preventing ingredient separation. Whether it's dairy products, sauces, or beverages, homogenizers play a crucial role in enhancing product consistency and quality.
Operating Principles of Homogenizers
Homogenizers utilize mechanical force to achieve particle reduction and uniform mixing. The process involves forcing the mixture through a narrow gap or valve, resulting in high shear forces that break down particles and ensure thorough mixing. Homogenization not only improves product texture but also enhances shelf life by preventing cream separation and improving stability.
Types of Homogenizers
Rotor-Stator Homogenizers - Utilizing a rotor and stator assembly, these devices create intense shear forces to achieve particle reduction and uniform mixing. Available in two configurations:
- Continuous Homogenizers: Consisting primarily of a motor with a rotor and a stator encased in a cover, these homogenizers ensure continuous processing.
- Working Batch Units: These homogenizers come with a working unit and an inbuilt homogenizer, ideal for processing in batches.
Applications in the Food Industry
Homogenizers find extensive application across various food products:
- Dairy Products: Homogenization prevents cream separation in milk and enhances texture and consistency in yogurt, cheese, and ice cream.
- Beverages: From fruit juices to smoothies, homogenizers ensure uniform distribution of flavors and ingredients.
- Sauces and Dressings: Achieving consistent emulsification enhances the appearance and taste of sauces, dressings, and condiments.
- Pharmaceuticals: Homogenization is crucial in pharmaceutical production, ensuring even distribution of active ingredients in liquid medications.
- Fruit and Vegetable Mixes: Homogenizers contribute to the creation of well-blended and uniform fruit and vegetable mixes, maintaining quality and flavor consistency.
Advantages of Homogenizers
- Texture Enhancement: Homogenization creates a smoother texture, eliminating grittiness and ensuring a pleasant mouthfeel.
- Stability Improvement: By preventing ingredient separation and settling, homogenizers enhance product stability and shelf life.
- Flavor Consistency: Uniform mixing ensures consistent flavor distribution throughout the product.
- Microbial Control: The high shear forces involved in homogenization contribute to reduced microbial contamination.
FoodTechProcess: Homogenizers for Enhanced Product Quality
FoodTechProcess offers an array of advanced homogenizers tailored to the specific needs of the food industry. Our homogenization solutions ensure precise particle reduction, efficient emulsification, and uniform mixing. With a focus on elevating product quality and consistency, our homogenizers empower food producers to meet consumer demands for premium products.
The price is indicated for the basic version of the set of equipment with a homogenizer
The equipment for the production of ice cream mixtures is based on a universal vacuum reactor with a coolant jacket and a multi-stage dispersant/homogenizer in an external circulation loop.
- Special type of a stirring device for easy disassembly and cleaning
- Processing with minimal product loss
- The bottom outlet valve is included in the basic version of the installation
- Multi-stage disperser for intensive wetting and homogenization of the flowing mixture
- External circulation circuit with a three-way valve for operation/washing of the equipment
- Reinforced agitator drive for thick and viscous mixtures
- Built-in vacuum pump
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 100l
- Total power, kW: 3
- Voltage: 380-400V
- Max vacuum: -0,8 Bar
The VMG S 650P vacuum homogenizing unit can be used for making toothpaste as well as a variety of similar products with complex production requirements.
- The vacuum ensures effective air removal, eliminating the conditions for the development of bacteria and other pathogenic organisms.
- The special shape of the mixing device is tailored for the thickest and most viscous products.
- The Ultra Shear submersible homogenizer creates a stable emulsion.
- The cavitation processes aid in activating hydrodynamic mixing.
- Heating: Electricity
- Material: Stainless steel
- Heating power, kW: 29
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 650l
- Total power, kW: 52
- Voltage: 380-400V
- Max vacuum: -0,8 Bar
Multifunctional vacuum mixer/homogenizer for grinding, mixing, and homogenizing products to obtain homogeneous masses.
- Built-in jacket for the bottom and walls of the unit.
- Cutter knives with a powerful electric drive
- Slanted design for efficient mixing and chopping
- Forced circulation circuit (optional)
- Wide range of options
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 350l/ 650l
- Total power, kW: 13/ 17
- Voltage: 380-400V
- Max vacuum: -0,8 Bar
Inline Yumix Basic homogenizers have the lowest price in the range of YUMIX homogenizers and models range from 1.1 to 3 kW.
For more information on the device, contact the company's sales department at sales@foodtechprocess.com
This high-shear inline homogenizer can be used for grinding, and the production of thick substances such as sauces, pastes or spreads, chocolate creams and margarine emulsions.
The vacuum homogenizer with an inclined design is designed for processing and manufacturing a wide range of liquid, pasty and viscous products with different requirements for their production conditions and other products including those with a high viscosity.
For additional information, please contact us at sales@foodtechprocess.com
Highly efficient production of a high viscosity pharmaceutical and cosmetic products.
For a price quote, send us an email to sales@foodtechprocess.com
Model VMG S is an effective and reliable vacuum homogenizing unit designed to produce a wide range of liquid, pastry and viscous products with different requirements for the production conditions.
For a price quote, send us an email to sales@foodtechprocess.com
Cena podana jest za podstawową wersję reaktora próżniowego bez opcji dodatkowych, ostateczny koszt uzależniony jest od modyfikacji
Homogenizator próżniowy jest idealnym rozwiązaniem do produkcji żywności np. majonezu, nadaje się również dla przemysłu kosmetycznego - produkcja past do zębów. Ten model homogenizatora opiera się na reaktorze próżniowym z homogenizatorem zewnętrznym i zewnętrznym obiegiem cyrkulacyjnym, którego parametry dobierane są opcjonalnie.
- Pochylona konstrukcja — o 25% wydajniejsze mieszanie
- Łatwo demontowalny mieszalnik ze wzmocnioną ramą, do produktów gęstych i lepkich
- Płaszcz chłodziwa wokół dna i ścian reaktora roboczego
- Reaktor próżniowy wytrzymuje próżnię do -0,8 bara
- Duża liczba opcji do wyboru, aby spełnić różne wymagania
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 300l/ 650l
- Total power, kW: 0,55
- Voltage: 380-400V
- Max vacuum: -0,8 Bar
The homogenizer is designed for emulsifying thick fluids and other viscous materials within the food, chemical and cosmetic industries. Its working principle is based on the rotor/stator principle.
For more information, send us email at sales@foodtechprocess.com
The butter texturizer FBHG is intended for mechanical processing of frozen blocks of butter, animal fat, margarine and other plan fats, without prior defrosting.
For more information about our homogenizers, please email us at sales@foodtechprocess.com
The homogenizer is designed to homogenize, mix and disintegrate / grind different fluids and components into small particles.
For a price quote, send us an email at sales@foodtechprocess.com
The price depends on the required capacity. For additional information or a price quote, send us an email at sales@foodtechprocess.com
Homogenizator liniowy przeznaczony jest do mieszania, emulgowania, dyspergowania i homogenizacji gęstych i lepkich produktów przy produkcji majonezu, mleka sojowego, pasty do zębów, jogurtu i wielu innych. Może być instalowany w zewnętrznym obiegu cyrkulacyjnym reaktorów, linii produkcyjnych lub używany niezależnie z lejem załadowczym do przetwarzania małych ilości produktów.
- Tworzy stabilne emulsje i zawiesiny
- Zmniejsza wielkość cząstek
- Szybko rozpuszcza ciała stałe
- Przyspiesza reakcje chemiczne
- Nie wymaga dodatkowej pompy
- Material: Stainless steel
- Engine power, kW: 5,5/ 7,5/ 9/ 11/ 15
- Principle of operation: Continuous mode
- Country of origin: Slovakia
- Voltage: 380-400V
Wykorzystując synergiczną mieszankę ścinania, uderzenia, kolizji i kawitacji, mieszalnik homogenizujący skutecznie miesza, dysperguje i dezintegruje materiały zawieszone w ośrodku.
Aby uzyskać więcej informacji, skontaktuj się z nami pod adresem sales@foodtechprocess.com
- Engine power, kW: 0,37/ 2,2
- Voltage: 380-400V
The mixers are made up of a double-walled cylindrical stainless steel vessel with cavity, with drain hole and 50 cm diameter butterfly valve. The cavity is filled with water which is heated by an electric resistance thermostat. The honey is mixed by blades with a marine propeller profile, adjustable in height along an oblique shaft.
For a price quote, send us an email to sales@foodtechprocess.com
The homogenization of butter is carried out in order to improve the butter's consistency and taste stability under storage conditions.
For more information regarding our homogenizers, please email us at sales@foodtechprocess.com
Vacuum mixer processing plant for viscous products is an ideal solution for the production of pilot batches and the industrial manufacturing of a wide range of products from small to medium capacity. For more information, send us a request.
Universal boiler with an integrated homogenizer is designed for efficient mixing, heating, cooking and homogenizing of products for food, pharmaceutical and cosmetic industries such as jams, marmalades, syrups, fruit juices, nectars, beers, creams, ointments, soaps and many others.
Podana cena dotyczy podstawowej wersji instalacji bez wytwornicy pary
Kocioł do gotowania Veggie Milk służy jako urządzenie do hydrodynamicznej termicznej ekstrakcji substancji z roślin strączkowych i orzechów w celu stworzenia gotowej zawiesiny – będącej podstawą napojów roślinnych.
- Wydajna i szybka ekstrakcja
- Częściowa pasteryzacja poprzez bezpośredni wtrysk pary
- Homogenizator dolny o dużej mocy
- Mieszanie hydrodynamiczne
- Mechaniczne uszczelnienie wału do homogenizatora z otwartym układem chłodzenia
- Siatka zabezpieczająca na pokrywie luku zapewniająca bezpieczny załadunek produktu
- Segmentowa klapa z pleksiglasu do kontroli wzrokowej
- Capacity: 600 kg/h for soybeans
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 120l
- Total power, kW: 7,5
- Voltage: 380-400V
We produce atmospheric honey homogenizers with batch load from 7500 up to 22 000 kg of honey. The homogenizers HPL are designed for thoroughly mixing, blending, and homogenizing various kinds of honey to improve its qualities.
The price depends on the options you choose.
The vacuum homogenizer is designed for whipping mayonnaise, ketchup, various sauces, confectionery pastes and fillings, condensed milk, jams and marmalades, canned goods, as well as similar liquid or pasty products with a homogeneous structure.
- Homogenizer in an external circulation loop
- Built-in vacuum generation and retention system
- Modular design with numerous options
- Possibility of automatic dosing of ingredients (optional)
- No additional pump required for loading/unloading
- Automatic top cover lifting system
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 650l
- Total power, kW: 13,5
- Voltage: 380-400V
- Max vacuum: -0,8 Bar
Vacuum homogenizer VMG M is the ideal solution for the production of pilot batches and the industrial production of a wide range of products of small and medium production. The price depends on the production capacity.
For additional information, please contact us at sales@foodtechprocess.com
Cena dotyczy podstawowej wersji instalacji bez dodatkowego wyposażenia.
Homogenizator próżniowy przeznaczony jest do szerokiego zakresu procesów m.in. do produkcji majonezów, ketchupów, różnego rodzaju sosów, past i nadzień cukierniczych, wyrobów płynnych lub pastopodobnych o jednorodnej strukturze. Nadaje się również do produkcji różnorodnych kremów, żeli, szamponów i innych produktów w przemyśle kosmetycznym.
- Wbudowany homogenizator dolny Ultra Shear
- Urządzenie mieszające z ruchomymi zgarniakami
- Wersja uchylna ułatwiająca rozładunek
- Szeroki zakres zastosowań
- Całość wykonana ze stali nierdzewnej AISI304/AISI316 dopuszczonej do kontaktu z żywnością – opcja
- Kompaktowa konstrukcja
- Wiele dodatkowych opcji do wyboru
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 20l/ 50l
- Total power, kW: 2,3/ 2,4
- Voltage: 220-230V
- Max vacuum: -0,8 Bar
A professional mixer for the production of mayonnaise, sauces, soups and other homogenized products. The price depends on your production capacity, as well as the technological requirements.
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 100l/ 200l
- Total power, kW: 6
