DISSOLVE
Dissolvers: Emulsifying and Dispersing Solutions for Enhanced Product Consistency
In the realm of food and chemical processing, dissolvers stand as indispensable tools for creating stable emulsions and suspensions. These versatile machines play a pivotal role in industries ranging from food production to cosmetics. This comprehensive guide explores the world of dissolvers, shedding light on their functions, advantages, and applications across various sectors.
Understanding Dissolvers
Dissolvers, also known as dispersers or mixers, are specialized equipment designed to achieve efficient dispersion of solid particles or liquid components within a liquid medium. They excel at breaking down aggregates and ensuring uniform distribution, resulting in stable emulsions and suspensions.
The Dissolving Process
The dissolving process involves several key steps:
- Agitation: The dissolver's agitator imparts high shear forces, breaking down solid particles and dispersing them into the liquid medium.
- Wetting: Liquid components are added to the mixture, wetting and coating the dispersed particles.
- Homogenization: Intense mixing and shearing result in fine dispersion, promoting emulsion or suspension stability.
- Stabilization: Emulsifiers or stabilizers may be added to enhance stability and prevent phase separation.
Advantages of Dissolvers
- Enhanced Consistency: Dissolvers ensure consistent particle distribution, resulting in stable products.
- Efficiency: High shear forces achieved by dissolvers accelerate the mixing process.
- Versatility: Dissolvers accommodate a wide range of viscosities and formulations.
- Quality: Uniform dispersion leads to improved product quality and appearance.
Applications Across Industries
Dissolvers find applications in diverse sectors:
- Food Production: Dissolvers create stable emulsions in sauces, dressings, and beverages.
- Cosmetics: They disperse pigments, stabilizers, and fragrances in cosmetics and personal care products.
- Pharmaceuticals: Dissolvers facilitate the incorporation of active ingredients into liquid formulations.
- Chemical Industry: They aid in the preparation of suspensions, adhesives, and coatings.
Innovating Mixing with FoodTechProcess
At FoodTechProcess, we offer advanced dissolver solutions tailored to your mixing needs. Our range of equipment is designed to provide efficient, consistent, and reliable dispersion, ensuring that your products meet the highest standards of quality and stability.
The price is set for the basic version of the reactor without additional options and the control panel
The vacuum kettle with a coolant duplicator and a mixing device is a universal solution for processing various products at sub-atmospheric pressure. Based on this simple device, you can select and modulate it into complex installations such as a vacuum evaporator, a vacuum kettle, and an installation for the production of cream honey.
- Sloped Design - Gravity Mixing
- Bottom valve DN40 included in the basic version
- Small-volume duplicator - low costs for coolant heating/cooling
- Modular system: customization of the equipment and its functionalities by ordering additional options
- An easy to disassemble mixing device
- Material: Stainless steel
- Engine power, kW: 0,25
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 100l
- Voltage: 380-400V
- Max vacuum: -0,8 Bar
- Duplicator volume: 3l
Universal dissolver AT is used to mix medium-hard products in liquid media. Working volume up to, l: 500 l
For a price quote, send us an email to sales@foodtechprocess.com
We offer different types of dryers for different products. For a free consultation, send us an email to sales@foodtechprocess.com
Vacuum boiler Ladia is designed for cooking caramel, caramel mass, condensed milk, fondant as well as filling, jelly, marmalade and soft sweets. Price is for 100l, we also offer other volumes.
The AA50 adjustable industrial mixer is designed for efficient, high-performance mixing of liquid, viscous and pasty products, as well as for dispersing dry ingredients (pigments, dyes and other materials) in a liquid medium to obtain highly dispersed suspensions, emulsions and pastes.
For additional information, please contact us at sales@foodtechprocess.com
The salt dissolving equipment is designed for preparing high-quality marinades, brines with crystal salt, as well as various syrups with the addition of flavor enhancers and essences in small quantities.
For additional information, please contact us at sales@foodtechprocess.com
