DISSOLVERS
Dissolvers are used for emulsifying and dispersing solutions to enhance their consistency
They are designed to create stable emulsions and suspensions in the food and chemical industries by dissolving powders or solids into liquids. Dissolvers are used primarily in food and cosmetics production. This guide explores the functions of dissolvers, their advantages, and applications across various related sectors.
What are dissolvers
Dissolvers, also known as dispersers or high-shear mixers, are specialized equipment designed to achieve efficient dispersion of solid particles or liquid components within a liquid medium. They excel at breaking down aggregates and ensuring uniform distribution, resulting in stable emulsions and suspensions.
The process of dissolving solids
The process of dissolution involves several key steps:
- Agitation: The dissolver's agitator imparts high shear forces, breaking down solid particles and dispersing them into the liquid medium.
- Wetting: Liquid components are added to the mixture, wetting and coating the dispersed particles.
- Homogenization: Intense mixing and shearing result in fine dispersion, promoting emulsification and suspension stability.
- Stabilization: Emulsifiers or stabilizers may be added to enhance stability and prevent separation.
Advantages of using dissolving machines
- Enhanced Consistency: Dissolvers ensure consistent particle distribution, resulting in stable products.
- Efficiency: High shear forces achieved by dissolvers accelerate the mixing process.
- Versatility: Dissolvers accommodate a wide range of viscosities and formulations.
- Quality: Uniform dispersion leads to improved product quality and appearance.
Applications across industries
Dissolvers find applications in diverse sectors:
- Food Production: Dissolvers create stable emulsions in sauces, dressings, and beverages.
- Cosmetics: They disperse pigments, stabilizers, and fragrances in cosmetics and personal care products.
- Pharmaceuticals: Dissolvers facilitate the incorporation of active ingredients into liquid formulations.
- Chemical Industry: They aid in the preparation of suspensions, adhesives, and coatings.
Innovative solutions for dissolving raw materials with FoodTechProcess
At FoodTechProcess, we offer dissolving solutions that can be tailored to your needs. Our range of equipment is designed to provide consistent, and reliable dispersion for different products including salt, sugar, spices, powders, and other solids.
A cooking kettle and a vacuum mixer for periodic deaeration of products such as mayonnaise, ketchup, various sauces, creams, gels and pastes. It is one of the modifications of a vacuum reactor and a vacuum evaporator. The presence of a vacuum system allows you to create a vacuum after the cooking process and perform vacuuming (deaeration) to remove air bubbles with potential contaminants and obtain a product with a denser structure. Thanks to vacuuming, the product has an extended shelf life, since pathogens and microbes contained within are removed together with the air.
- Inclined design with gravity mixing, which is 30% more efficient than usual
- 100% emptying of the product after processing due to the bottom valve
- Easy to disassemble removable mixing device
- Possibility of connecting it to a CIP station for cleaning and washing
- Material: Stainless steel
- Principle of operation: Batch mode
- Volume: 100l
- Total power, kW: 0,12
- Max vacuum: -0,8 Bar
Universal dissolver AT is used to mix medium-hard products in liquid media. Working volume up to, l: 500 l
For a price quote, send us an email to sales@foodtechprocess.comÂ
The AA50 adjustable industrial mixer is designed for efficient, high-performance mixing of liquid, viscous and pasty products, as well as for dispersing dry ingredients (pigments, dyes and other materials) in a liquid medium to obtain highly dispersed suspensions, emulsions and pastes.
For additional information, please contact us at sales@foodtechprocess.com
The salt dissolving equipment is designed for preparing high-quality marinades, brines with crystal salt, as well as various syrups with the addition of flavor enhancers and essences in small quantities.
For additional information, please contact us at sales@foodtechprocess.com
The price is set for the basic version of the reactor without additional options and the control panel
The vacuum vessel with a coolant duplicator and a mixing device is a universal solution for processing various products at sub-atmospheric pressure. Based on this simple device, you can select and modulate it into complex installations such as a vacuum evaporator, a vacuum cooking kettle, and a unit for the production of cream honey.
- Sloped Design - Gravity Mixing
- Bottom valve DN40 included in the basic version
- Small-volume duplicator - low costs for coolant heating/cooling
- Modular system: customization of the equipment and its functionalities by ordering additional options
- An easy to disassemble mixing device
- Material: Stainless steel
- Engine power, kW: 0,25
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 100l
- Voltage: 380-400V
- Max vacuum: -0,8 Bar
A universal vessel for mixing, whipping and stirring any products using a blade mixing device operating at high speeds.
- Crescent shaped mixing device with three sharpened blades (cutter knives)
- Special high speed drive
- Sandwich bottom for all types of heating surfaces (electricity, gas, induction).
- Productivity: 50l/ 100l
- Material: Stainless steel
- Engine power, kW: 0,18/
- Principle of operation: Batch mode
- Country of origin: Slovakia
