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REACTORS

Reactors: Cultivating Culinary Creativity through Controlled Fermentation

Bioreactors, specialized equipment in the food processing industry, serve as essential tools for a diverse range of applications, particularly in the realm of controlled fermentation. These versatile machines play a pivotal role in the production of a wide array of food products including beer, wine, yoghurt, cheese and other culinary delights. In this comprehensive guide, we explore the world of bioreactors, delving into their functionality, advantages, and diverse applications across the food industry.

Understanding Bioreactors

Bioreactors are sophisticated vessels designed for the controlled cultivation of microorganisms, enzymes, or cells for industrial food processing purposes. In the food industry, bioreactors are widely used for fermentation processes, where microorganisms such as bacteria, yeast, or molds are employed to transform raw ingredients into valuable food products. These reactors provide optimal conditions, including temperature, pH, and nutrient levels, to ensure the desired fermentation outcomes.

How Do Bioreactors Work?

Bioreactors operate through a carefully controlled environment that supports the growth and activity of microorganisms. The process involves introducing a solution containing raw ingredients into the bioreactor, along with the necessary microorganisms. The controlled conditions within the bioreactor promote the proliferation of microorganisms and the conversion of raw materials into the desired end products, such as cheese or enzymes.

Advantages of Using Bioreactors:

  • Controlled Fermentation: Bioreactors enable precise control over fermentation conditions, ensuring consistent product quality and characteristics.
  • Customizable Processes: Different types of bioreactors accommodate various fermentation processes, allowing for customization based on the specific food product requirements.
  • Efficient Enzyme Production: Bioreactors facilitate the controlled production of enzymes, essential for processes like cheese-making and flavor development.
  • Enhanced Product Purity: The closed and sterile environment of bioreactors minimizes the risk of contamination, ensuring the purity of the final food products.

Applications of Bioreactors:

Bioreactors find application in diverse segments of the food industry:

  • Cheese Production: Bioreactors are essential for controlled fermentation in cheese-making, contributing to the development of unique flavors and textures.
  • Enzyme Production: Bioreactors play a crucial role in the controlled cultivation of microorganisms for enzyme production, enhancing various food processing activities.
  • Yogurt Fermentation: In yogurt production, bioreactors create the ideal conditions for the fermentation of milk by introducing specific bacterial cultures.
  • Beer and Wine Fermentation: Bioreactors are employed in brewing and winemaking processes, supporting the fermentation of sugars by yeast to produce alcoholic beverages.

FoodTechProcess: Cultivating Culinary Excellence

At FoodTechProcess, we recognize the significance of bioreactors in elevating food processing operations. Our range of bioreactors is designed to meet the unique demands of the food industry, providing efficient and precise solutions for controlled fermentation. With a commitment to innovation and quality, our bioreactors empower food manufacturers to unleash their culinary creativity and deliver exceptional products to consumers.

The price is set for the basic version of the reactor without additional options and the control panel

The vacuum kettle with a coolant duplicator and a mixing device is a universal solution for processing various products at sub-atmospheric pressure. Based on this simple device, you can select and modulate it into complex installations such as a vacuum evaporator, a vacuum kettle, and an installation for the production of cream honey.

  • Sloped Design - Gravity Mixing
  • Bottom valve DN40 included in the basic version
  • Small-volume duplicator - low costs for coolant heating/cooling
  • Modular system: customization of the equipment and its functionalities by ordering additional options
  • An easy to disassemble mixing device
  • Material: Stainless steel
  • Engine power, kW: 0,25
  • Principle of operation: Batch mode
  • Country of origin: Slovakia
  • Volume: 100l
  • Voltage: 380-400V
  • Max vacuum: -0,8 Bar
  • Duplicator volume: 3l

Open fermentation vat / vessel is designed for fermentation of beer and other liquids. 

The cylindrical conical tank is a vessel designed for the fermentation of the beer and other beverages. 

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