Vacuum homogenizer VMG M 100
Vacuum homogenizer VMG M is the ideal solution for the production of pilot batches and the industrial production of a wide range of products of small and medium production. The price depends on the production capacity.
For additional information, please contact us at sales@foodtechprocess.com
Thanks to its favorable price and versatility in the produced types of products, it is an optimal solution for start-ups and production of pilot batches of production, preparation of recipes and testing of new types of production.
PROCESSES:
- heating
- cooling
- mixing
- deaeration
- dispersion
- emulsification
- homogenization
- deaeration
APPLICATIONS IN VARIOUS INDUSTRIES:
- Milk - soft curd, kefir, condensed milk, reconstituted (restored) milk powder, cream.
- Fats - blend of oils, margarines, mayonnaise, pastes.
- Fruits and vegetables - jams, ketchup, ketchup, sauces, overcoats, puree, pastes, baby food.
- Confectionery - creams, filling, chocolate-nut paste, chocolate glaze, honey.
- Non-alcoholic beverages - juices, nectars, beverages.
- Cosmetics - creams, shampoos, balms, gels, ointments, toothpastes.
- Pharmaceuticals - ointments, emulsions, gels.
- Chemicals - detergents, adhesives, varnishes, polishes, disinfectants.
The structure of the device consists of a working container equipped with an insulating layer and a heating / cooling jacket. The slow-moving agitator with scraper has a top drive. On the day of the working vessel is an integrated homogenizer with the rotor-stator principle. Vessel mounted on rotatable supports with fixator, product unloading is secured by tilting the container (with manual or mechanical drive depending on vessel volume). The lid is easily disengaged (manually or with the help of gas-filled silencers installed at the rear) and sealed in its closed position by four clamps.
Depending on the customer's needs, different levels of automation can be selected: weighing and dosing of raw materials, control of heating and cooling temperatures, melting, emulsification, homogenization, agitator speed control and vacuum.
Vacuum - the air removal process allows you to lower the product processing temperature, maximally maintaining its performance properties.
Mixing - a special shape stirrer and worktop geometry ensure a uniform mixing of the product without dead zones. Thanks to special "floating" scrapers, the product does not blend into the walls of the container and also helps to maximize heat or cold heat exchange from the walls to the thin film product.
Homogenization - The integrated rotor-stator homogenizer at the bottom of the vessel ensures fast and efficient dispersion, emulsification and homogenization with a particle size of up to 3 microns (even smaller on demand). The product obtained has an appealing external appearance, a stable and homogeneous structure, does not separate and has a long shelf life. By means of the homogenizer, recirculation and discharging of the product are also ensured, it is not necessary to use additional pumps, which increases the hygiene and ease of maintenance of the device.
Heating and cooling - the heating and cooling jacket allows heating, melting, cooling to be carried out in one installation. Optionally, "direct injection of steam into the product" allows significant reduction of the heating time and shorter product processing time. The automated management system eliminates the human factor and guarantees a consistently high quality finished product from batch to batch.
ADVANTAGES OF VACUUM MIXERS - HOMOGENIZERS
- Low purchasing costs for equipment purchases, suitable for novice entrepreneurs, for processing new prescriptions and for production of pilot production batches.
- Minimum filling of 15% of container volume
- High performance
- Reliable construction and long trouble-free operation
- Fast transition to new product type
- Simple operation, maintenance and sanitation
- Low operating costs
- Low noise
Options
- Inserting additional ingredients into the homogenizer vacuum chamber
- The funnel for inserting components into the container during the working cycle
- Tilting the container
- Lid fitted with gas-filled silencers
- Various types of stirrers
- Adjustable rotational speed of the agitator
- Sharp steam into the product
- Different levels of automation GMP version
- A set of validation dossiers for use in the pharmaceutical industry
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For a price quote, send us an email to sales@foodtechprocess.com
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For a price quote, send us an email at sales@foodtechprocess.com