Ploughshare Mixers / Homogenizers NP 100-1800
The price depends on the selected modifications and specific options
The plow mixer is often used in the food, pharmaceutical, and chemical industries for mixing and saturating powder products with liquid media in order to obtain a high-quality mixture.
- High intensity and quality of mixing, stirring
- Short mixing time and a high productivity
- Guaranteed repeatability and reproducibility of the product batches
- Gentle handling of the product due to the mixing device's special plows
- A large number of options to choose from to fit a specific product type
- Air Purge Seals
Plow-shaped mixers are utilized in the production of seasonings, the confectionery industry, and applications requiring starch saturation. They also find use in the cosmetic and pharmaceutical industries, where it is essential to achieve a uniform mixture of components across various fractions in a batch or portion of a product.
Plow-shaped mixers allow you to process powder products and carry out the following technological processes:
|
saturation with liquid media |
granulation |
applying coating |
mixing different fractions |
|
|
|
|
Advantages:
- Pneumatic valves for product supply and unloading.
- Special air seals for the shaft and bearings.
- Hygienic design, internal surfaces ground to Ra<2 µm.
- Large sectional hatches for service and cleaning.
- A special mixing device with specifically shaped plows that create a “fluidized layer†inside the container when the product particles are suspended under the influence of vortex flows.
- The presence of choppers/knife heads for breaking lumps when adding liquid media.
The basic version and operating principle
It comprises a cylindrical horizontal drum on a supporting structure, inside of which a mixing shaft with plows and a powerful electric drive is installed. The shape of the plows follows the shape of the working container; they rotate fairly close to the walls of the mixer. When the shaft rotates, the components are mixed along a complex path from the walls to the axis of the drum. The components/mixture moves from plow to plow along the axis of the shaft, changing the trajectory of their movement. Their peripheral speed and geometric shape are coordinated to move the product against centrifugal force while maintaining axial direction. Liquid media are supplied to the installation using special heads (spray/rotary), the installation is equipped with a filter, the cartridge of which is selected and ordered additionally depending on the type of product.
The control system is selected by the customer additionally based on the desired degree of process automation. The unit is equipped with special Air Purge Seals, which require purified air from an external source. Compressed air is also required for the pneumatic product loading and unloading valves.
Options
- Control system with varying degrees of automation
- Additional choppers/cutting heads
- Source of purified air
- Filter cartridge
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 100l/ 700l/ 1200l/ 1800l
- Voltage: 380-400V
Professional cooking boiler with a stirrer for particularly thick and viscous products. An excellent technical solution for the production of caramel, syrups and sugar paste for sugaring. The heating source is selected separately.
- The kettle can be used on all types of cooking surfaces, including induction
- The basic version has easily removable, self-aligning stainless steel scrapers
- Adjustable stirrer speed: 0–35 rpm (basic version), recommended range 10–25 rpm
- Professional 3-phase industrial motor
- The stirrer is turned on independently using a remote control with IP66 protection, connected to the boiler using quick-release connectors
- The unit can be connected to a 220-230 volt network even with a 3-phase motor!
- Material: Stainless steel
- Engine power, kW: 0,25/ 0,37
- Volume: 20l/ 50l/ 100l/ 150l
- Voltage: 220-230V
- Diameter, mm: 400/ 500/ 600
The cooking boiler is equipped with a jacket for heating as well as a heating system, an electrically driven stirrer (with a geared motor) and Teflon scrapers, which allow for the processing of products with low to medium viscosity. The cooking device is also equipped with a vacuum system.
- Productivity: 100l
- Material: Stainless steel
- Operation mode: Automatic
- Principle of operation: Batch mode
- Type of the equipment: Individual machine
A spiral mixer with a fixed bowl and an electronic control panel. Available in various different capacities.
- Principle of operation: Batch mode
- Volume: 60l/ 80l/ 120 l/ 160 l/ 200l/ 250 l
- Voltage: 380-400V
Butter churner with a volume of 50 L and a usable volume of 25 L for the traditional production of butter from cream.
- Material: Stainless steel
- Engine power, kW: 0,55
- Geometric volume: 50 l
Highly efficient production of a high viscosity pharmaceutical and cosmetic products.
- Material: Stainless steel
- Principle of operation: Batch mode
- Geometric volume: 500 l/ 800 l
The AA50 adjustable industrial mixer is designed for efficient, high-performance mixing of liquid, viscous and pasty products, as well as for dispersing dry ingredients (pigments, dyes and other materials) in a liquid medium to obtain highly dispersed suspensions, emulsions and pastes.
- Material: Stainless steel
The price is set for the basic version of the installation without additional equipment.
The vacuum homogenizer is designed for a wide range of processes such as for the production of mayonnaise, ketchup, various sauces, confectionery pastes and fillings, liquid or paste like products with a homogeneous structure. It is also suitable for the production of various creams, gels, shampoos and other products in the cosmetic industry.
- Built-in Ultra Shear bottom homogenizer
- Mixing device with movable scrapers
- Tilting version for easy unloading
- Wide range of applications
- Entirely made of food grade stainless steel AISI304/ AISI316 - option
- Compact design
- Lots of additional options to choose from
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 20l/ 50l
- Total power, kW: 2,3/ 3
- Voltage: 220-230V
- Max vacuum: -0,8 Bar
The Mak Mix tilting mixer is designed for preparing liquid and semi-liquid doughs. It's suitable for mixing dough for waffles, pancakes, cakes, and other baked goods.
- Made entirely out of stainless steel
- Features a tilting system with multiple working positions (up to 110°) for gravity mixing and quick emptying of the mixing bowl
- Frame mixer with a professional industrial motor
- Reinforced high-speed mixer for intensive mixing and kneading
- Safety switch on the top housing for safe operation: the mixer is switched off when the lid is opened
- Simple and easy to clean; the lid and mixer can be quickly and easily removed for cleaning
- Material: Stainless steel
- Engine power, kW: 0,37/ 0,55
- Volume: 50l/ 100l
- Voltage: 220-230V
- Stirrer speed, rpm: 35
The stirrer for mixing and stirring different types of honey comes with a stainless steel container of 50 and 100 liters. It can also be used for mixing honey during blooming, pasteurization, and controlled crystallization (creaming).
- Powerful electric drive and reinforced stirrer for thick products
- Temperature control to ensure that honey does not overheat above 40 degrees during processing
- The mixing device is also equipped with fluoroplastic scrapers
- All materials in contact with the product are made out of stainless steel
- Material: Stainless steel
- Engine power, kW: 0,18/ 0,25
- Principle of operation: Continuous mode
- Volume: 50l/ 100l/ 150l
- Voltage: 220-230V
- Diameter, mm: 400/ 500/ 600
The dough mixer is a batch type mixing equipment, working in the opposite direction, to produce a wide range of dispersions and emulsions of varying viscosity.
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 100l/ 200l
A professional mixer for the production of mayonnaise, sauces, soups and other homogenized products. The price depends on your production capacity, as well as the technological requirements.
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 100l/ 200l
- Total power, kW: 6
The salt dissolving equipment is designed for preparing high-quality marinades, brines with crystal salt, as well as various syrups with the addition of flavor enhancers and essences in small quantities.
- Material: Stainless steel
- Country of origin: Slovakia
- Volume: 200l/ 250l/
Model VMG S is an effective and reliable vacuum homogenizing unit designed to produce a wide range of liquid, pastry and viscous products with different requirements for the production conditions.
The VMG S 650P vacuum homogenizing unit can be used for making toothpaste as well as a variety of similar products with complex production requirements.
- The vacuum ensures effective air removal, eliminating the conditions for the development of bacteria and other pathogenic organisms.
- The special shape of the mixing device is tailored for the thickest and most viscous products.Â
- The Ultra Shear submersible homogenizer creates a stable emulsion.
- The cavitation processes aid in activating hydrodynamic mixing.
- Heating: Electric
- Material: Stainless steel
- Heating power, kW: 29
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 650l
- Total power, kW: 52
- Voltage: 380-400V
- Max vacuum: -0,8 Bar
The tank is designed for heating and mixing liquid food mixtures, including chocolate, butter, margarine, honey and similar products.
- Material: Stainless steel
The 50 liter mixer Mak Mix is a universal mixer for mixing, stirring, kneading various solutions and mixtures. Equipped with an easily removable mixing device and a tilting system of the working bowl.
- Gravity mixing which is 40% more efficient, is possible due to the ability to adjust the tilt angle of the working container
- Simple and convenient design for maintenance - compact installation
- Independent stainless steel supporting structure
- Easily removable lid with a mixing device
- Special small elongated protrusion - spout on the edge of the working container for convenient draining and unloading of the product
- Tilt angle for unloading - 110 degrees
- Material: Stainless steel
- Engine power, kW: 0,25/ 0,37
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 50l/ 100l
- Stirrer speed, rpm: 18