Ploughshare Mixers / Homogenizers NP 100-1800
The price depends on the selected modifications and specific options
The plow mixer is often used in the food, pharmaceutical, and chemical industries for mixing and saturating powder products with liquid media in order to obtain a high-quality mixture.
- High intensity and quality of mixing, stirring
- Short mixing time and a high productivity
- Guaranteed repeatability and reproducibility of the product batches
- Gentle handling of the product due to the mixing device's special plows
- A large number of options to choose from to fit a specific product type
- Air Purge Seals
Plow-shaped mixers are utilized in the production of seasonings, the confectionery industry, and applications requiring starch saturation. They also find use in the cosmetic and pharmaceutical industries, where it is essential to achieve a uniform mixture of components across various fractions in a batch or portion of a product.
Plow-shaped mixers allow you to process powder products and carry out the following technological processes:
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saturation with liquid media |
granulation |
applying coating |
mixing different fractions |
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Advantages:
- Pneumatic valves for product supply and unloading.
- Special air seals for the shaft and bearings.
- Hygienic design, internal surfaces ground to Ra<2 µm.
- Large sectional hatches for service and cleaning.
- A special mixing device with specifically shaped plows that create a “fluidized layer†inside the container when the product particles are suspended under the influence of vortex flows.
- The presence of choppers/knife heads for breaking lumps when adding liquid media.
The basic version and operating principle
It comprises a cylindrical horizontal drum on a supporting structure, inside of which a mixing shaft with plows and a powerful electric drive is installed. The shape of the plows follows the shape of the working container; they rotate fairly close to the walls of the mixer. When the shaft rotates, the components are mixed along a complex path from the walls to the axis of the drum. The components/mixture moves from plow to plow along the axis of the shaft, changing the trajectory of their movement. Their peripheral speed and geometric shape are coordinated to move the product against centrifugal force while maintaining axial direction. Liquid media are supplied to the installation using special heads (spray/rotary), the installation is equipped with a filter, the cartridge of which is selected and ordered additionally depending on the type of product.
The control system is selected by the customer additionally based on the desired degree of process automation. The unit is equipped with special Air Purge Seals, which require purified air from an external source. Compressed air is also required for the pneumatic product loading and unloading valves.
Options
- Control system with varying degrees of automation
- Additional choppers/cutting heads
- Source of purified air
- Filter cartridge
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 100l/ 700l/ 1200l/ 1800l
- Voltage: 380-400V
An evaporating unit is utilized to remove moisture from sweet substances through heating, transforming them into concentrated syrups or solutions.
- Material: Stainless steel
- Heating power, kW: 30
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Voltage: 380-400V
- Geometric volume: 200 l
The Homogenizer F230 is a compact industrial processing unit designed for controlled heating or cooling, homogenization, and mixing of food products. The unit is equipped with a high-speed bottom-mounted homogenizer, an optional anchor stirrer, and a jacketed vessel (duplicator) for thermal processing, enabling stable product structure formation within a single installation.
- Built-in high-speed homogenizer for efficient particle size reduction
- Three-layer vessel with a jacket for heating or cooling (up to 0.5 bar)
- Optional frame mixer with adjustable speed via frequency converter
- Compact hygienic design for batch processing up to 200 L
- Suitable for homogenization, thermal processing, and fermentation-based applications
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 200l
The complex of equipment for the production of mayonnaise consists of several installations for automatic dosing, mixing, and obtaining a stable emulsion.
- Compact design, offering convenient and straightforward operation in a limited space.
- Cost-effective solution for automatic dosing without incurring high automation costs.
- A wide range of additional modular options.
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Total power, kW: 13,5
- Voltage: 380-400V
The NDM + drum mixer is designed for thorough mixing while retaining the structure of loose products without dead zones and with relatively low consumption and short mixing time. Made for mixing products such as coffee, tea, nutrients and supplements, baby food and many others.
- Material: Stainless steel
- Principle of operation: Batch mode
- Volume: 1000l
A twin-screw mixer with a homogenizer is an ideal solution for the production of creamy cheese, such as feta cheese, including with various flavors and seasonings. Thanks to mechanical homogenization, the cheese acquires a delicate structure without changing the individual taste properties of the product. It is used for plasticizing, creaming and softening butter, margarine and other fats.
- Capacity of the receiving hopper 50L
- Compact tabletop design for convenient operator maintenance
- A powerful independent drive for each screw with a reverser
- Easy maintenance and cleaning of the equipment
- Productivity: 250 kg/h/ 1500 kg/h
- Material: Stainless steel
- Principle of operation: Continuous mode
- Country of origin: Slovakia
- Total power, kW: 3,5
- Voltage: 380-400V
Suitable for mixing a small amount of dough or meat as well as other thick mixtures.
- Material: Stainless steel
- Engine power, kW: 0,55
- Principle of operation: Batch mode
- Volume: 10l/ 20l
Vacuum paddle mixers are designed for fast and precise mixing meat-mass in a vacuum. Used in meat production in meat processing factories.Â
- Material: Stainless steel
- Principle of operation: Batch mode
- Volume: 150l/ 200l/ 300l/ 400l/ 600l/ 850/ 3000
Stainlees steel free standing mixer for meat and dough.
- Material: Stainless steel
- Engine power, kW: 0,75 1,1
- Principle of operation: Batch mode
- Volume: 40 60l/ 80l/ 120l
The mixers are made up of a double-walled cylindrical stainless steel vessel with cavity, with drain hole and 50 cm diameter butterfly valve. The cavity is filled with water which is heated by an electric resistance thermostat. The honey is mixed by blades with a marine propeller profile, adjustable in height along an oblique shaft.Â
- Material: Stainless steel
- Engine power, kW: 0,37/ 0,55/ 1,1
- Principle of operation: Batch mode
- Volume: 100 kg / 250 kg/ 600 kg/ 1000 kg/ 2000 kg
Multifunctional vacuum mixer/homogenizer for grinding, mixing, and homogenizing products to obtain homogeneous masses.
- Built-in jacket for the bottom and walls of the unit.
- Cutter knives with a powerful electric drive
- Slanted design for efficient mixing and chopping
- Forced circulation circuit (optional)
- Wide range of options
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 350l/ 650l
- Total power, kW: 13/ 17
- Voltage: 380-400V
- Max vacuum: -0,8 Bar
The continuous rotary mixer is a professional solution for mixing, stirring powder and bulk materials.
- Allows precise dosing of components during continuous mixing
- Low energy consumption with high processing volumes
- Made entirely out of stainless steel
- Adjustable working drum tilt
- Special blades for mixing bulk and fragile materials
- Material: Stainless steel
- Principle of operation: Continuous mode
- Country of origin: Slovakia
Barrel mixers are used to mix a wide range of loose and granular products in a shipping/barrel container. The available mixer models are suitable for the following volumes:
ConMix 20 - 20-30 liter standard drums with a diameter of 316 mm, adjustable frame structure height
ConMix 75 - 48-65 liter standard barrels with a diameter of 400 mm, adjustable frame structure height
- It is possible to use standard food containers ranging from 20-65 liters
- Easy control via a frequency converter as a stand-alone control panel
- Safe operation thanks to a roll bar with a position sensor
- Engine power, kW: 0,37/ 0,55/ 1,1
- Volume: 20l/ 75/ 100l
The cooking boiler is equipped with a jacket for heating as well as a heating system, an electrically driven stirrer (with a geared motor) and Teflon scrapers, which allow for the processing of products with low to medium viscosity. The cooking device is also equipped with a vacuum system.
- Productivity: 100l
- Material: Stainless steel
- Operation mode: Automatic
- Principle of operation: Batch mode
- Type of the equipment: Individual machine
The VMG S 650P vacuum homogenizing unit can be used for making toothpaste as well as a variety of similar products with complex production requirements.
- The vacuum ensures effective air removal, eliminating the conditions for the development of bacteria and other pathogenic organisms.
- The special shape of the mixing device is tailored for the thickest and most viscous products.Â
- The Ultra Shear submersible homogenizer creates a stable emulsion.
- The cavitation processes aid in activating hydrodynamic mixing.
- Heating: Electric
- Material: Stainless steel
- Heating power, kW: 29
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 650l
- Total power, kW: 52
- Voltage: 380-400V
- Max vacuum: -0,8 Bar
The appropriate mixing equipment for drum processing depends upon the properties of the products and with the available drum opening.
- Type of the equipment: Individual machine
- Voltage: 230 V/ 380-400V
Running of various production processes such as cutting, mixing, crushing, refining and emulsifying different types of product in a single unit.
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Weight: 359 kg
- Volume: 150l