Ploughshare Mixers / Homogenizers NP 100-1800
The price depends on the selected modifications and specific options
The plow mixer is often used in the food, pharmaceutical, and chemical industries for mixing and saturating powder products with liquid media in order to obtain a high-quality mixture.
- High intensity and quality of mixing, stirring
- Short mixing time and a high productivity
- Guaranteed repeatability and reproducibility of the product batches
- Gentle handling of the product due to the mixing device's special plows
- A large number of options to choose from to fit a specific product type
- Air Purge Seals
Plow-shaped mixers are utilized in the production of seasonings, the confectionery industry, and applications requiring starch saturation. They also find use in the cosmetic and pharmaceutical industries, where it is essential to achieve a uniform mixture of components across various fractions in a batch or portion of a product.
Plow-shaped mixers allow you to process powder products and carry out the following technological processes:
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saturation with liquid media |
granulation |
applying coating |
mixing different fractions |
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Advantages:
- Pneumatic valves for product supply and unloading.
- Special air seals for the shaft and bearings.
- Hygienic design, internal surfaces ground to Ra<2 µm.
- Large sectional hatches for service and cleaning.
- A special mixing device with specifically shaped plows that create a “fluidized layer†inside the container when the product particles are suspended under the influence of vortex flows.
- The presence of choppers/knife heads for breaking lumps when adding liquid media.
The basic version and operating principle
It comprises a cylindrical horizontal drum on a supporting structure, inside of which a mixing shaft with plows and a powerful electric drive is installed. The shape of the plows follows the shape of the working container; they rotate fairly close to the walls of the mixer. When the shaft rotates, the components are mixed along a complex path from the walls to the axis of the drum. The components/mixture moves from plow to plow along the axis of the shaft, changing the trajectory of their movement. Their peripheral speed and geometric shape are coordinated to move the product against centrifugal force while maintaining axial direction. Liquid media are supplied to the installation using special heads (spray/rotary), the installation is equipped with a filter, the cartridge of which is selected and ordered additionally depending on the type of product.
The control system is selected by the customer additionally based on the desired degree of process automation. The unit is equipped with special Air Purge Seals, which require purified air from an external source. Compressed air is also required for the pneumatic product loading and unloading valves.
Options
- Control system with varying degrees of automation
- Additional choppers/cutting heads
- Source of purified air
- Filter cartridge
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 100l/ 700l/ 1200l/ 1800l
- Voltage: 380-400V
The vacuum cooking and mixing tank is used to boil products at low temperatures, which helps preserve the natural color, taste and nutrients in the product.
Vacuum equipment is used for cooking premium-quality jams, sauces, fruit and vegetable concentrates.
- Inclined design
- Efficient emptying
- High hygiene standards
- Material: Stainless steel
- Principle of operation: Batch mode
- Type of the equipment: Individual machine
- Country of origin: Slovakia
The new design of the universal cutter with gravity mixing is used for the production of thick and pasty products. The cutter is designed to carry out production processes such as cutting, mixing, crushing and emulsifying of various types of products to a liquid state. Thanks to the built-in duplicator, it can also be used as a device for the production of cream honey or cream honey soufflé.
- Cutting knives with a powerful 11 kW electric drive
- Frame mixing device with fluoroplastic scrapers
- Hatch opening sensor for safe maintenance
- Plexiglass hatch for visual inspection
- Duplicator for the thermal liquid around the bottom as well as the walls of the installation
- Inclined design for efficient grinding, homogenization and discharge of thick and viscous products
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 300l
- Total power, kW: 12
- Voltage: 380-400V
The NDM + drum mixer is designed for thorough mixing while retaining the structure of loose products without dead zones and with relatively low consumption and short mixing time. Made for mixing products such as coffee, tea, nutrients and supplements, baby food and many others.
- Material: Stainless steel
- Principle of operation: Batch mode
- Volume: 1000l
A rotating drum unit designed for continuous coating and seasoning operations as well as product saturation with spices and flavor additives, utilized in production lines for chips, snacks, and various semi-finished products.
- Adjustment of the Drum Tilt Angle
- Hygienic design and execution: mirror-polished inner surface of the drum
- Various blade options for gently turning the product (optional)
- Dispensers for dry and wet flavorings (optional)
- Material: Stainless steel
- Principle of operation: Continuous mode
- Country of origin: Slovakia
- Total power, kW: 0,25
- Voltage: 380-400V
Stainlees steel free standing mixer for meat and dough.
- Material: Stainless steel
- Engine power, kW: 0,75 1,1
- Principle of operation: Batch mode
- Volume: 40 60l/ 80l/ 120l
The Economy series of the cooking kettles comprise a thick-walled stainless steel container with an electric mixer mounted on the quick-release upper housing. The installation allows you to mix and stir products during processing. The thick bottom of the pot allows it to be installed on all types of heating surfaces (gas, induction or electric stove).
The Economy version is recommended for use with low-viscosity liquid products; If processing more thick and viscous products is necessary, we offer the Premium version of the cooking kettle or the caramel & syrup cooking kettle for extra thick substances.
- Sandwich bottom (multilayer) for use on all types of hobs, including induction
- Quick release lid with an electric stirrer
- Safety grid under the upper hull hatch - safe handling when stirring
- Possibility of visual inspection through the safety grid during processing
- Safe loading of components even during mixing
- Material: Stainless steel
- Engine power, kW: 0,12
- Volume: 30l/ 50l/ 100l/ 150l
- Voltage: 220-230V
- Diameter, mm: 400/ 500/ 600
A vacuum diffuser is a device used in the food industry to remove oxygen from a product under vacuum conditions, primarily employed for enhancing the preservation of food by reducing oxidation and extending shelf life.
- Material: Stainless steel
- Principle of operation: Batch mode
- Type of the equipment: Individual machine
- Country of origin: Slovakia
- Volume: 200l/ 1000l
- Voltage: 380-400V
- Max vacuum: -0,8 Bar
The industrial mixing and homogenizing equipment is well-suited for small and medium-sized production enterprises engaged in the processing of food, cosmetics, and various chemicals.
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Working volume: 300 l
Highly efficient production of a high viscosity pharmaceutical and cosmetic products.
- Material: Stainless steel
- Principle of operation: Batch mode
- Geometric volume: 500 l/ 800 l
The industrial planetary mixer is mainly used in the confectionary industry. Available in three different sizes: 120, 140 and 170 L.
- Engine power, kW: 5,5
- Voltage: 380-400V
A spiral mixer with a fixed bowl and an electronic control panel. Available in various different capacities.
- Principle of operation: Batch mode
- Volume: 60l/ 80l/ 120 l/ 160 l/ 200l/ 250 l
- Voltage: 380-400V
These meat tumblers are designed for removing air and drawing moisture and marinade into the meat under the conditions of a vacuum.
- Material: Stainless steel
- Principle of operation: Batch mode
- Volume: 600l/ 900/ 1200l/ 2000 3000
The stirrer for mixing and stirring different types of honey comes with a stainless steel container of 50 and 100 liters. It can also be used for mixing honey during blooming, pasteurization, and controlled crystallization (creaming).
- Powerful electric drive and reinforced stirrer for thick products
- Temperature control to ensure that honey does not overheat above 40 degrees during processing
- The mixing device is also equipped with fluoroplastic scrapers
- All materials in contact with the product are made out of stainless steel
- Material: Stainless steel
- Engine power, kW: 0,18/ 0,25
- Principle of operation: Continuous mode
- Volume: 50l/ 100l/ 150l
- Voltage: 220-230V
- Diameter, mm: 400/ 500/ 600
These meat mixers are characterized by their modern design and strong AISI 304 stainless steel construction.
- Material: Stainless steel
- Principle of operation: Batch mode
- Volume: 50l/ 110 l/ 163 l/ 250l/
The price is set for the basic version of the installation without additional equipment.
The vacuum homogenizer is designed for a wide range of processes such as for the production of mayonnaise, ketchup, various sauces, confectionery pastes and fillings, liquid or paste like products with a homogeneous structure. It is also suitable for the production of various creams, gels, shampoos and other products in the cosmetic industry.
- Built-in Ultra Shear bottom homogenizer
- Mixing device with movable scrapers
- Tilting version for easy unloading
- Wide range of applications
- Entirely made of food grade stainless steel AISI304/ AISI316 - option
- Compact design
- Lots of additional options to choose from
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 20l/ 50l
- Total power, kW: 2,3/ 2,4
- Voltage: 220-230V
- Max vacuum: -0,8 Bar
The price is indicated for the basic version of the set of equipment with a homogenizer
The equipment for the production of ice cream mixtures is based on a universal vacuum reactor with a coolant jacket and a multi-stage dispersant/homogenizer in an external circulation loop.
- Special type of a stirring device for easy disassembly and cleaning
- Processing with minimal product loss
- The bottom outlet valve is included in the basic version of the installation
- Multi-stage disperser for intensive wetting and homogenization of the flowing mixture
- External circulation circuit with a three-way valve for operation/washing of the equipment
- Reinforced agitator drive for thick and viscous mixtures
- Built-in vacuum pump
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 100l
- Total power, kW: 3
- Voltage: 380-400V
- Max vacuum: -0,8 Bar