Ploughshare Mixers / Homogenizers NP 100-1800
The price depends on the selected modifications and specific options
The plow mixer is often used in the food, pharmaceutical, and chemical industries for mixing and saturating powder products with liquid media in order to obtain a high-quality mixture.
- High intensity and quality of mixing, stirring
- Short mixing time and a high productivity
- Guaranteed repeatability and reproducibility of the product batches
- Gentle handling of the product due to the mixing device's special plows
- A large number of options to choose from to fit a specific product type
- Air Purge Seals
Plow-shaped mixers are utilized in the production of seasonings, the confectionery industry, and applications requiring starch saturation. They also find use in the cosmetic and pharmaceutical industries, where it is essential to achieve a uniform mixture of components across various fractions in a batch or portion of a product.
Plow-shaped mixers allow you to process powder products and carry out the following technological processes:
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saturation with liquid media |
granulation |
applying coating |
mixing different fractions |
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Advantages:
- Pneumatic valves for product supply and unloading.
- Special air seals for the shaft and bearings.
- Hygienic design, internal surfaces ground to Ra<2 µm.
- Large sectional hatches for service and cleaning.
- A special mixing device with specifically shaped plows that create a “fluidized layer†inside the container when the product particles are suspended under the influence of vortex flows.
- The presence of choppers/knife heads for breaking lumps when adding liquid media.
The basic version and operating principle
It comprises a cylindrical horizontal drum on a supporting structure, inside of which a mixing shaft with plows and a powerful electric drive is installed. The shape of the plows follows the shape of the working container; they rotate fairly close to the walls of the mixer. When the shaft rotates, the components are mixed along a complex path from the walls to the axis of the drum. The components/mixture moves from plow to plow along the axis of the shaft, changing the trajectory of their movement. Their peripheral speed and geometric shape are coordinated to move the product against centrifugal force while maintaining axial direction. Liquid media are supplied to the installation using special heads (spray/rotary), the installation is equipped with a filter, the cartridge of which is selected and ordered additionally depending on the type of product.
The control system is selected by the customer additionally based on the desired degree of process automation. The unit is equipped with special Air Purge Seals, which require purified air from an external source. Compressed air is also required for the pneumatic product loading and unloading valves.
Options
- Control system with varying degrees of automation
- Additional choppers/cutting heads
- Source of purified air
- Filter cartridge
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 100l/ 700l/ 1200l/ 1800l
- Voltage: 380-400V
The periodic drum coating/seasoning machine is designed to saturate and infuse a diverse range of products with flavorful aromas, vitamins, and various taste additives. It is utilized in the production of snacks, chips, cereals, and nuts, offering a wide array of flavor enhancements.
- Mechanical system for tilting the working bowl with fixation points in intermediate positions
- Special perforated blades for gentle product turning
- Powerful drum rotation drive
- Entirely made out of food grade stainless steel AISI304
- Easy control via an inverter (optional): speed control and reverse
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 100l
- Total power, kW: 0,55
This 800-liter capacity dissolver with a circulation pump is designed for preparing liquid solutions by dissolving substances directly in water or other working fluids. It is used in the food and beverage industries for ensuring uniform dissolution through hydrodynamic mixing in a forced recirculation loop.
Recirculation with a food-grade pump ensures rapid and uniform dissolution without sedimentation or the formation of stagnant zones. The working tank is mounted on a mobile platform with wheels, allowing for easy and quick movement between production areas.
- Fast and uniform dissolution without sediment thanks to hydrodynamic mixing
- Forced recirculation loop with product pump/inline homogenizer (optional)
- Mobile stainless steel platform on wheels
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Geometric volume: 800 l
The VMG S 650P vacuum homogenizing unit can be used for making toothpaste as well as a variety of similar products with complex production requirements.
- The vacuum ensures effective air removal, eliminating the conditions for the development of bacteria and other pathogenic organisms.
- The special shape of the mixing device is tailored for the thickest and most viscous products.Â
- The Ultra Shear submersible homogenizer creates a stable emulsion.
- The cavitation processes aid in activating hydrodynamic mixing.
- Heating: Electric
- Material: Stainless steel
- Heating power, kW: 29
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 650l
- Total power, kW: 52
- Voltage: 380-400V
- Max vacuum: -0,8 Bar
Vacuum mixer processing plant for viscous products is an ideal solution for the production of pilot batches and the industrial manufacturing of a wide range of products from small to medium capacity.
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 50l
These meat tumblers are designed for removing air and drawing moisture and marinade into the meat under the conditions of a vacuum.
- Material: Stainless steel
- Principle of operation: Batch mode
- Volume: 600l/ 900/ 1200l/ 2000 3000
Vacuum homogenizer VMG M is the ideal solution for the production of pilot batches and the industrial production of a wide range of products of small and medium production. The price depends on the production capacity.
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 100l
- Max vacuum: -0,8 Bar
- Working volume: 50-80l
The vacuum cooking and mixing tank is used to boil products at low temperatures, which helps preserve the natural color, taste and nutrients in the product.
Vacuum equipment is used for cooking premium-quality jams, sauces, fruit and vegetable concentrates.
- Inclined design
- Efficient emptying
- High hygiene standards
- Material: Stainless steel
- Principle of operation: Batch mode
- Type of the equipment: Individual machine
- Country of origin: Slovakia
The Y-shaped food mixer contains a double vessel with a 90° apex angle. This mixing system is designed for mixing, pre-mixing liquid, viscous, dry and bulk components to obtain homogeneous mixtures.
- Special shape designed for fragile products that may break when exposed to centrifugal force
- Effective mixing of products with different components to obtain a homogeneous structure quickly and with minimal energy consumption
- Gentle mixing and tumbling due to complex random trajectories of product movement
- Compact installation
- Easy maintenance and high level of safety - safety bar with a position sensor
- Material: Stainless steel
- Engine power, kW: 0,75
- Volume: 150l
Highly efficient production of a high viscosity pharmaceutical and cosmetic products.
- Material: Stainless steel
- Principle of operation: Batch mode
- Geometric volume: 500 l/ 800 l
The 60W / 250W Mixing lid transforms a standard 50-liter pot into a fully functional mixing unit. It is ideal for production processes involving low-viscosity products, requiring automatic, continuous, and uniform heat distribution via a mixing device, as well as creating and maintaining a homogeneous mixtures without intensive mechanical action.
- Efficient 60W or 250W drive for liquid and semi-liquid products
- Asymmetrical anchor-type stirrer for uniform internal product circulation
- Basic version includes a safety grill on the mixer lid
- Easy-to-remove, sectional-opening lid with a handle
- Simple and secure attachment of the lid with a stirrer to any pot with handles
- Materials in contact with the product are made entirely out of food-grade stainless steel
- Visual, safe process control thanks to the safety grill
- Ideal for equipping 400mm vessels with an automatic stirring system.
- Material: Stainless steel
- Engine power, kW: 0,06/ 0,25
- Country of origin: Slovakia
- Diameter, mm: 400
The AA50 adjustable industrial mixer is designed for efficient, high-performance mixing of liquid, viscous and pasty products, as well as for dispersing dry ingredients (pigments, dyes and other materials) in a liquid medium to obtain highly dispersed suspensions, emulsions and pastes.
- Material: Stainless steel
The price is set for the basic version of the installation without additional equipment.
The vacuum homogenizer is designed for a wide range of processes such as for the production of mayonnaise, ketchup, various sauces, confectionery pastes and fillings, liquid or paste like products with a homogeneous structure. It is also suitable for the production of various creams, gels, shampoos and other products in the cosmetic industry.
- Built-in Ultra Shear bottom homogenizer
- Mixing device with movable scrapers
- Tilting version for easy unloading
- Wide range of applications
- Entirely made of food grade stainless steel AISI304/ AISI316 - option
- Compact design
- Lots of additional options to choose from
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 20l/ 50l
- Total power, kW: 2,3/ 2,4
- Voltage: 220-230V
- Max vacuum: -0,8 Bar
The mixers are made up of a double-walled cylindrical stainless steel vessel with cavity, with drain hole and 50 cm diameter butterfly valve. The cavity is filled with water which is heated by an electric resistance thermostat. The honey is mixed by blades with a marine propeller profile, adjustable in height along an oblique shaft.Â
- Material: Stainless steel
- Engine power, kW: 0,37/ 0,55/ 1,1
- Principle of operation: Batch mode
- Volume: 100 kg / 250 kg/ 600 kg/ 1000 kg/ 2000 kg
The price is indicated without the frequency converter
A twin-screw mixer for fast and intensive mixing, stirring of bulk solid products, such as granules, muesli with various powder additives.
- The mixing blades carefully move while thoroughly mixing the product
- The mixing mode allows you to move the product cyclically in a circle
- High mixing efficiency due to the counter-movement of the 2 shafts
- Compact design
- Possibility to install scrapers on each blade (optional)
- Reinforced drive, can be used for products saturated with moisture as well
- Material: Stainless steel
- Principle of operation: Continuous mode
- Country of origin: Slovakia
- Volume: 500l
- Total power, kW: 3
This mixing machine is intended for mixing sauerkraut with carrots, beets, salt, spices, also for salad, kimchi mixing etc.
- Material: Stainless steel
- Engine power, kW: 2,2
- Volume: 300l/ 600l/
Equipment for mixing multi-component mixtures of products, such as vegetable salads with various dressings, including thick and viscous ones like mayonnaise, thick sour cream and other similar sauces.
- Hydraulic tilting system is included in the basic version
- The controls are located directly on the frame supporting structure
- Eccentrically offset working shaft for rotating/tilting the working tank
- Low loading height
- The installation is made entirely out of food grade stainless steel
- Material: Stainless steel
- Operation mode: Semi-automatic
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 600l/ 1000l