Ploughshare Mixers / Homogenizers NP 100-1800
The price depends on the selected modifications and specific options
The plow mixer is often used in the food, pharmaceutical, and chemical industries for mixing and saturating powder products with liquid media in order to obtain a high-quality mixture.
- High intensity and quality of mixing, stirring
- Short mixing time and a high productivity
- Guaranteed repeatability and reproducibility of the product batches
- Gentle handling of the product due to the mixing device's special plows
- A large number of options to choose from to fit a specific product type
- Air Purge Seals
Plow-shaped mixers are utilized in the production of seasonings, the confectionery industry, and applications requiring starch saturation. They also find use in the cosmetic and pharmaceutical industries, where it is essential to achieve a uniform mixture of components across various fractions in a batch or portion of a product.
Plow-shaped mixers allow you to process powder products and carry out the following technological processes:
|
saturation with liquid media |
granulation |
applying coating |
mixing different fractions |
|
|
|
|
Advantages:
- Pneumatic valves for product supply and unloading.
- Special air seals for the shaft and bearings.
- Hygienic design, internal surfaces ground to Ra<2 µm.
- Large sectional hatches for service and cleaning.
- A special mixing device with specifically shaped plows that create a “fluidized layer†inside the container when the product particles are suspended under the influence of vortex flows.
- The presence of choppers/knife heads for breaking lumps when adding liquid media.
The basic version and operating principle
It comprises a cylindrical horizontal drum on a supporting structure, inside of which a mixing shaft with plows and a powerful electric drive is installed. The shape of the plows follows the shape of the working container; they rotate fairly close to the walls of the mixer. When the shaft rotates, the components are mixed along a complex path from the walls to the axis of the drum. The components/mixture moves from plow to plow along the axis of the shaft, changing the trajectory of their movement. Their peripheral speed and geometric shape are coordinated to move the product against centrifugal force while maintaining axial direction. Liquid media are supplied to the installation using special heads (spray/rotary), the installation is equipped with a filter, the cartridge of which is selected and ordered additionally depending on the type of product.
The control system is selected by the customer additionally based on the desired degree of process automation. The unit is equipped with special Air Purge Seals, which require purified air from an external source. Compressed air is also required for the pneumatic product loading and unloading valves.
Options
- Control system with varying degrees of automation
- Additional choppers/cutting heads
- Source of purified air
- Filter cartridge
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 100l/ 700l/ 1200l/ 1800l
- Voltage: 380-400V
The salt dissolving equipment is designed for preparing high-quality marinades, brines with crystal salt, as well as various syrups with the addition of flavor enhancers and essences in small quantities.
- Material: Stainless steel
- Country of origin: Slovakia
- Volume: 200l/ 250l/
The dough mixer is a batch type mixing equipment, working in the opposite direction, to produce a wide range of dispersions and emulsions of varying viscosity.
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 100l/ 200l
Used in chemical, construction, cosmetic or food industries.
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Weight: 85
- Volume: 50l
- Voltage: 380-400V
A cooking kettle and a vacuum mixer for periodic deaeration of products such as mayonnaise, ketchup, various sauces, creams, gels and pastes. It is one of the modifications of a vacuum reactor and a vacuum evaporator. The presence of a vacuum system allows you to create a vacuum after the cooking process and perform vacuuming (deaeration) to remove air bubbles with potential contaminants and obtain a product with a denser structure. Thanks to vacuuming, the product has an extended shelf life, since pathogens and microbes contained within are removed together with the air.
- Inclined design with gravity mixing, which is 30% more efficient than usual
- 100% emptying of the product after processing due to the bottom valve
- Easy to disassemble removable mixing device
- Possibility of connecting it to a CIP station for cleaning and washing
- Material: Stainless steel
- Principle of operation: Batch mode
- Volume: 100l
- Total power, kW: 0,12
- Max vacuum: -0,8 Bar
These meat mixers are characterized by their modern design and strong AISI 304 stainless steel construction.
- Material: Stainless steel
- Principle of operation: Batch mode
- Volume: 50l/ 110 l/ 163 l/ 250l/
The Z-Sigma Arm paddle mixer is designed for intensive mixing, stirring, kneading and plasticizing products with high and very high viscosity, such as chewing gum base, stiff dough with low water content, toffee mass, soap base, adhesives.
- Double Z-shaped blade
- Very high shear force
- Minimum gap between z blades and the working container
- Independent electric drive for each blade
- Electric tilting for automatic unloading up to 180 degrees
- The mixer is made entirely out of food grade stainless steel AISI304
- Possibility to choose the side of tilting and unloading
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 70l/ 140/ 300l/ 460/ 700l/
- Voltage: 380-400V
The price is set for the basic version of the installation without additional equipment.
The vacuum homogenizer is designed for a wide range of processes such as for the production of mayonnaise, ketchup, various sauces, confectionery pastes and fillings, liquid or paste like products with a homogeneous structure. It is also suitable for the production of various creams, gels, shampoos and other products in the cosmetic industry.
- Built-in Ultra Shear bottom homogenizer
- Mixing device with movable scrapers
- Tilting version for easy unloading
- Wide range of applications
- Entirely made of food grade stainless steel AISI304/ AISI316 - option
- Compact design
- Lots of additional options to choose from
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 20l/ 50l
- Total power, kW: 2,3/ 3
- Voltage: 220-230V
- Max vacuum: -0,8 Bar
The price is indicated without the frequency converter
A twin-screw mixer for fast and intensive mixing, stirring of bulk solid products, such as granules, muesli with various powder additives.
- The mixing blades carefully move while thoroughly mixing the product
- The mixing mode allows you to move the product cyclically in a circle
- High mixing efficiency due to the counter-movement of the 2 shafts
- Compact design
- Possibility to install scrapers on each blade (optional)
- Reinforced drive, can be used for products saturated with moisture as well
- Material: Stainless steel
- Principle of operation: Continuous mode
- Country of origin: Slovakia
- Volume: 500l
- Total power, kW: 3
An evaporating unit is utilized to remove moisture from sweet substances through heating, transforming them into concentrated syrups or solutions.
- Material: Stainless steel
- Heating power, kW: 30
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Voltage: 380-400V
- Geometric volume: 200 l
The price is set for the basic version of the reactor without additional options and the control panel
The vacuum vessel with a coolant duplicator and a mixing device is a universal solution for processing various products at sub-atmospheric pressure. Based on this simple device, you can select and modulate it into complex installations such as a vacuum evaporator, a vacuum cooking kettle, and a unit for the production of cream honey.
- Sloped Design - Gravity Mixing
- Bottom valve DN40 included in the basic version
- Small-volume duplicator - low costs for coolant heating/cooling
- Modular system: customization of the equipment and its functionalities by ordering additional options
- An easy to disassemble mixing device
- Material: Stainless steel
- Engine power, kW: 0,25
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 100l
- Voltage: 380-400V
- Max vacuum: -0,8 Bar
Industrial churning machine available in two capacities. Simple production of butter.
- Geometric volume: 30 l/ 70 l
Suitable for mixing a small amount of dough or meat as well as other thick mixtures.
- Material: Stainless steel
- Engine power, kW: 0,55
- Principle of operation: Batch mode
- Volume: 10l/ 20l
The NDM + drum mixer is designed for thorough mixing while retaining the structure of loose products without dead zones and with relatively low consumption and short mixing time. Made for mixing products such as coffee, tea, nutrients and supplements, baby food and many others.
- Material: Stainless steel
- Principle of operation: Batch mode
- Volume: 1000l
The cooking boiler is equipped with a jacket for heating as well as a heating system, an electrically driven stirrer (with a geared motor) and Teflon scrapers, which allow for the processing of products with low to medium viscosity. The cooking device is also equipped with a vacuum system.
- Productivity: 100l
- Material: Stainless steel
- Operation mode: Automatic
- Principle of operation: Batch mode
- Type of the equipment: Individual machine
Running of various production processes such as cutting, mixing, crushing, refining and emulsifying different types of product in a single unit.
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Weight: 359 kg
- Volume: 150l
Meat tumblers are designed to remove air and draw moisture and marinade into the meat under vacuum conditions.
- Material: Stainless steel
- Principle of operation: Batch mode
- Volume: 300l/ 600l/ 900/ 1200l/ 2000 3000