Ploughshare Mixers / Homogenizers NP 100-1800
The price depends on the selected modifications and specific options
The plow mixer is often used in the food, pharmaceutical, and chemical industries for mixing and saturating powder products with liquid media in order to obtain a high-quality mixture.
- High intensity and quality of mixing, stirring
- Short mixing time and a high productivity
- Guaranteed repeatability and reproducibility of the product batches
- Gentle handling of the product due to the mixing device's special plows
- A large number of options to choose from to fit a specific product type
- Air Purge Seals
Plow-shaped mixers are utilized in the production of seasonings, the confectionery industry, and applications requiring starch saturation. They also find use in the cosmetic and pharmaceutical industries, where it is essential to achieve a uniform mixture of components across various fractions in a batch or portion of a product.
Plow-shaped mixers allow you to process powder products and carry out the following technological processes:
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saturation with liquid media |
granulation |
applying coating |
mixing different fractions |
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Advantages:
- Pneumatic valves for product supply and unloading.
- Special air seals for the shaft and bearings.
- Hygienic design, internal surfaces ground to Ra<2 µm.
- Large sectional hatches for service and cleaning.
- A special mixing device with specifically shaped plows that create a “fluidized layer†inside the container when the product particles are suspended under the influence of vortex flows.
- The presence of choppers/knife heads for breaking lumps when adding liquid media.
The basic version and operating principle
It comprises a cylindrical horizontal drum on a supporting structure, inside of which a mixing shaft with plows and a powerful electric drive is installed. The shape of the plows follows the shape of the working container; they rotate fairly close to the walls of the mixer. When the shaft rotates, the components are mixed along a complex path from the walls to the axis of the drum. The components/mixture moves from plow to plow along the axis of the shaft, changing the trajectory of their movement. Their peripheral speed and geometric shape are coordinated to move the product against centrifugal force while maintaining axial direction. Liquid media are supplied to the installation using special heads (spray/rotary), the installation is equipped with a filter, the cartridge of which is selected and ordered additionally depending on the type of product.
The control system is selected by the customer additionally based on the desired degree of process automation. The unit is equipped with special Air Purge Seals, which require purified air from an external source. Compressed air is also required for the pneumatic product loading and unloading valves.
Options
- Control system with varying degrees of automation
- Additional choppers/cutting heads
- Source of purified air
- Filter cartridge
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 100l/ 700l/ 1200l/ 1800l
- Voltage: 380-400V
The price is indicated for the basic version of the set of equipment with a homogenizer
The equipment for the production of ice cream mixtures is based on a universal vacuum reactor with a coolant jacket and a multi-stage dispersant/homogenizer in an external circulation loop.
- Special type of a stirring device for easy disassembly and cleaning
- Processing with minimal product loss
- The bottom outlet valve is included in the basic version of the installation
- Multi-stage disperser for intensive wetting and homogenization of the flowing mixture
- External circulation circuit with a three-way valve for operation/washing of the equipment
- Reinforced agitator drive for thick and viscous mixtures
- Built-in vacuum pump
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 100l
- Total power, kW: 3
- Voltage: 380-400V
- Max vacuum: -0,8 Bar
The mixers are made up of a double-walled cylindrical stainless steel vessel with cavity, with drain hole and 50 cm diameter butterfly valve. The cavity is filled with water which is heated by an electric resistance thermostat. The honey is mixed by blades with a marine propeller profile, adjustable in height along an oblique shaft.Â
- Material: Stainless steel
- Engine power, kW: 0,37/ 0,55/ 1,1
- Principle of operation: Batch mode
- Volume: 100 kg / 250 kg/ 600 kg/ 1000 kg/ 2000 kg
The salt dissolving equipment is designed for preparing high-quality marinades, brines with crystal salt, as well as various syrups with the addition of flavor enhancers and essences in small quantities.
- Material: Stainless steel
- Country of origin: Slovakia
- Volume: 200l/ 250l/
Planetary mixers are primarily used in the confectionary industry. Offered in three different capacities.
- Material: Stainless steel
- Engine power, kW: 1,5 / 2,2
- Principle of operation: Batch mode
We offer different types of dryers for different products.
- Material: Stainless steel
- Engine power, kW: 2,2
- Type of the equipment: Individual machine
- Country of origin: Slovakia
A universal homogenizing module for mayonnaise production. The special compact atmospheric unit with a bottom homogenizer and a circulation system allows to create stable fat emulsion in just a few minutes!
- Compact design
- No dead zones and corners due to the conical shape of the unit
- Powerful bottom inline homogenizer with circulation
- Hygienic design
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 300l
- Total power, kW: 9
The 50 liter mixer Mak Mix is a universal mixer for mixing, stirring, kneading various solutions and mixtures. Equipped with an easily removable mixing device and a tilting system of the working bowl.
- Gravity mixing which is 40% more efficient, is possible due to the ability to adjust the tilt angle of the working container
- Simple and convenient design for maintenance - compact installation
- Independent stainless steel supporting structure
- Easily removable lid with a mixing device
- Special small elongated protrusion - spout on the edge of the working container for convenient draining and unloading of the product
- Tilt angle for unloading - 110 degrees
- Material: Stainless steel
- Engine power, kW: 0,25/ 0,37
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 50l/ 100l
- Stirrer speed, rpm: 18
Stainlees steel free standing mixer for meat and dough.
- Material: Stainless steel
- Engine power, kW: 0,75 1,1
- Principle of operation: Batch mode
- Volume: 40 60l/ 80l/ 120l
Model VMG S is an effective and reliable vacuum homogenizing unit designed to produce a wide range of liquid, pastry and viscous products with different requirements for the production conditions.
This 800-liter capacity dissolver with a circulation pump is designed for preparing liquid solutions by dissolving substances directly in water or other working fluids. It is used in the food and beverage industries for ensuring uniform dissolution through hydrodynamic mixing in a forced recirculation loop.
Recirculation with a food-grade pump ensures rapid and uniform dissolution without sedimentation or the formation of stagnant zones. The working tank is mounted on a mobile platform with wheels, allowing for easy and quick movement between production areas.
- Fast and uniform dissolution without sediment thanks to hydrodynamic mixing
- Forced recirculation loop with product pump/inline homogenizer (optional)
- Mobile stainless steel platform on wheels
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Geometric volume: 800 l
The conical bottom mixer with a 400-liter capacity is designed for efficient mixing and smooth product discharge. Its conical shape directs contents toward the lower outlet, making it ideal for processing thicker or denser materials in an atmospheric-pressure environment.
- Heating: Electric
- Material: Stainless steel
- Principle of operation: Batch mode
- Volume: 400l
- Voltage: 380-400V
Shaker mixer SMU6 is designed for mixing the contents of packaged products that are in foil or other protective packaging. The device is used in the food, pharmaceutical, chemical, construction and cosmetic industries, where it is necessary to thoroughly mix the contents without damaging the packaging.
- No need to remove the product from the packaging - mixing takes place in the original packaging
- Hygienic and safe mixing without contamination
- Robust and durable construction made of stainless steel AISI 304
- Material: Stainless steel
- Country of origin: Slovakia
Paddle Mixer type is designed for fast and precise mixing for meat-mass production in meat processing factories. Can also be used for mixing products such as spices or tea.
- Material: Stainless steel
- Principle of operation: Batch mode
- Volume: 90/ 150l/ 200l/ 300l/ 400l/ 600l/ 850/ 2000 3000
The appropriate mixing equipment for drum processing depends upon the properties of the products and with the available drum opening.
- Type of the equipment: Individual machine
- Voltage: 230 V/ 380-400V
A cooking kettle and a vacuum mixer for periodic deaeration of products such as mayonnaise, ketchup, various sauces, creams, gels and pastes. It is one of the modifications of a vacuum reactor and a vacuum evaporator. The presence of a vacuum system allows you to create a vacuum after the cooking process and perform vacuuming (deaeration) to remove air bubbles with potential contaminants and obtain a product with a denser structure. Thanks to vacuuming, the product has an extended shelf life, since pathogens and microbes contained within are removed together with the air.
- Inclined design with gravity mixing, which is 30% more efficient than usual
- 100% emptying of the product after processing due to the bottom valve
- Easy to disassemble removable mixing device
- Possibility of connecting it to a CIP station for cleaning and washing
- Material: Stainless steel
- Principle of operation: Batch mode
- Volume: 100l
- Total power, kW: 0,12
- Max vacuum: -0,8 Bar
A rotating drum unit designed for continuous coating and seasoning operations as well as product saturation with spices and flavor additives, utilized in production lines for chips, snacks, and various semi-finished products.
- Adjustment of the Drum Tilt Angle
- Hygienic design and execution: mirror-polished inner surface of the drum
- Various blade options for gently turning the product (optional)
- Dispensers for dry and wet flavorings (optional)
- Material: Stainless steel
- Principle of operation: Continuous mode
- Country of origin: Slovakia
- Total power, kW: 0,25
- Voltage: 380-400V