Ploughshare Mixers / Homogenizers NP 100-1800
The price depends on the selected modifications and specific options
The plow mixer is often used in the food, pharmaceutical, and chemical industries for mixing and saturating powder products with liquid media in order to obtain a high-quality mixture.
- High intensity and quality of mixing, stirring
- Short mixing time and a high productivity
- Guaranteed repeatability and reproducibility of the product batches
- Gentle handling of the product due to the mixing device's special plows
- A large number of options to choose from to fit a specific product type
- Air Purge Seals
Plow-shaped mixers are utilized in the production of seasonings, the confectionery industry, and applications requiring starch saturation. They also find use in the cosmetic and pharmaceutical industries, where it is essential to achieve a uniform mixture of components across various fractions in a batch or portion of a product.
Plow-shaped mixers allow you to process powder products and carry out the following technological processes:
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saturation with liquid media |
granulation |
applying coating |
mixing different fractions |
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Advantages:
- Pneumatic valves for product supply and unloading.
- Special air seals for the shaft and bearings.
- Hygienic design, internal surfaces ground to Ra<2 µm.
- Large sectional hatches for service and cleaning.
- A special mixing device with specifically shaped plows that create a “fluidized layer†inside the container when the product particles are suspended under the influence of vortex flows.
- The presence of choppers/knife heads for breaking lumps when adding liquid media.
The basic version and operating principle
It comprises a cylindrical horizontal drum on a supporting structure, inside of which a mixing shaft with plows and a powerful electric drive is installed. The shape of the plows follows the shape of the working container; they rotate fairly close to the walls of the mixer. When the shaft rotates, the components are mixed along a complex path from the walls to the axis of the drum. The components/mixture moves from plow to plow along the axis of the shaft, changing the trajectory of their movement. Their peripheral speed and geometric shape are coordinated to move the product against centrifugal force while maintaining axial direction. Liquid media are supplied to the installation using special heads (spray/rotary), the installation is equipped with a filter, the cartridge of which is selected and ordered additionally depending on the type of product.
The control system is selected by the customer additionally based on the desired degree of process automation. The unit is equipped with special Air Purge Seals, which require purified air from an external source. Compressed air is also required for the pneumatic product loading and unloading valves.
Options
- Control system with varying degrees of automation
- Additional choppers/cutting heads
- Source of purified air
- Filter cartridge
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 100l/ 700l/ 1200l/ 1800l
- Voltage: 380-400V
The 60W / 250W Mixing lid transforms a standard 50-liter pot into a fully functional mixing unit. It is ideal for production processes involving low-viscosity products, requiring automatic, continuous, and uniform heat distribution via a mixing device, as well as creating and maintaining a homogeneous mixtures without intensive mechanical action.
- Efficient 60W or 250W drive for liquid and semi-liquid products
- Asymmetrical anchor-type stirrer for uniform internal product circulation
- Basic version includes a safety grill on the mixer lid
- Easy-to-remove, sectional-opening lid with a handle
- Simple and secure attachment of the lid with a stirrer to any pot with handles
- Materials in contact with the product are made entirely out of food-grade stainless steel
- Visual, safe process control thanks to the safety grill
- Ideal for equipping 400mm vessels with an automatic stirring system.
- Material: Stainless steel
- Engine power, kW: 0,06/ 0,25
- Country of origin: Slovakia
- Diameter, mm: 400
The vacuum cutter is intended for large processing enterprises dealing in the confectionery, fruit and vegetable processing industries. They are intended for processing food down to a homogenous mixture with minimal air content.
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Voltage: 380-400V
Vacuum paddle mixers are designed for fast and precise mixing meat-mass in a vacuum. Used in meat production in meat processing factories.Â
- Material: Stainless steel
- Principle of operation: Batch mode
- Volume: 150l/ 200l/ 300l/ 400l/ 600l/ 850/ 3000
These meat mixers are characterized by their modern design and strong AISI 304 stainless steel construction.
- Material: Stainless steel
- Principle of operation: Batch mode
- Volume: 50l/ 110 l/ 163 l/ 250l/
The price is set for the basic version of the reactor without additional options and the control panel
The vacuum vessel with a coolant duplicator and a mixing device is a universal solution for processing various products at sub-atmospheric pressure. Based on this simple device, you can select and modulate it into complex installations such as a vacuum evaporator, a vacuum cooking kettle, and a unit for the production of cream honey.
- Sloped Design - Gravity Mixing
- Bottom valve DN40 included in the basic version
- Small-volume duplicator - low costs for coolant heating/cooling
- Modular system: customization of the equipment and its functionalities by ordering additional options
- An easy to disassemble mixing device
- Material: Stainless steel
- Engine power, kW: 0,25
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 100l
- Voltage: 380-400V
- Max vacuum: -0,8 Bar
The laboratory vacuum cutter mixer is designed for uniform grinding, emulsifying and mixing of food, cosmetic and pharmaceutical products, chemical mixtures with the addition of oil, dyes, concentrates or liquid flavors.
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
The continuous rotary mixer is a professional solution for mixing, stirring powder and bulk materials.
- Allows precise dosing of components during continuous mixing
- Low energy consumption with high processing volumes
- Made entirely out of stainless steel
- Adjustable working drum tilt
- Special blades for mixing bulk and fragile materials
- Material: Stainless steel
- Principle of operation: Continuous mode
- Country of origin: Slovakia
The electric caramel cooking kettle with a reinforced mixing system and manual tilting is designed for processing thick and viscous products such as caramel, syrups, jams, fillings, creams, pastes and similar high-viscosity mixtures. The unit combines intensive electric heating with a powerful geared mixing system and stainless steel bottom scrapers for continuously removing the product from the heated surface, leading to efficient heat transfer during thermal processing.
- Built-in electric heating with a multi-layer sandwich bottom for uniform heat distribution
- Powerful geared mixing motor designed for thick and viscous products
- Stainless steel self-adjusting scrapers included in the basic version
- Manual tilting and unloading system with 8 working positions and a maximum tilt angle of 110°
- Professional bimetallic thermometer with a calibration function
- Heating: Electric
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 30l
The price is set for the basic version of the installation without additional equipment.
The vacuum homogenizer is designed for a wide range of processes such as for the production of mayonnaise, ketchup, various sauces, confectionery pastes and fillings, liquid or paste like products with a homogeneous structure. It is also suitable for the production of various creams, gels, shampoos and other products in the cosmetic industry.
- Built-in Ultra Shear bottom homogenizer
- Mixing device with movable scrapers
- Tilting version for easy unloading
- Wide range of applications
- Entirely made of food grade stainless steel AISI304/ AISI316 - option
- Compact design
- Lots of additional options to choose from
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 20l/ 50l
- Total power, kW: 2,3/ 2,4
- Voltage: 220-230V
- Max vacuum: -0,8 Bar
Highly efficient production of a high viscosity pharmaceutical and cosmetic products.
- Material: Stainless steel
- Principle of operation: Batch mode
- Geometric volume: 500 l/ 800 l
Tilting atmospheric cooking kettle is designed for homogeneous cooking and mixing of sauces, smoothies, jams, spreads, soups, pasta, yoghurts, ice cream, curd desserts, mousse, air confectionery masses, pastry cream, fillings for sweets, waffles, rolls, chocolate, gingerbread, cookies, muffins, rolls, pastilla, marshmallows, meringues, marshmallows, brewed dough, sponge cake.
For a price quote, send us a request.
- Heating: Electric Steam
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 300l
- Voltage: 380-400V
- Geometric volume: 330
- Dimensions, mm: 1700x1030x1500
The Economy series of the cooking kettles comprise a thick-walled stainless steel container with an electric mixer mounted on the quick-release upper housing. The installation allows you to mix and stir products during processing. The thick bottom of the pot allows it to be installed on all types of heating surfaces (gas, induction or electric stove).
The Economy version is recommended for use with low-viscosity liquid products; If processing more thick and viscous products is necessary, we offer the Premium version of the cooking kettle or the caramel & syrup cooking kettle for extra thick substances.
- Sandwich bottom (multilayer) for use on all types of hobs, including induction
- Quick release lid with an electric stirrer
- Safety grid under the upper hull hatch - safe handling when stirring
- Possibility of visual inspection through the safety grid during processing
- Safe loading of components even during mixing
- Material: Stainless steel
- Engine power, kW: 0,12
- Volume: 30l/ 50l/ 100l/ 150l
- Voltage: 220-230V
- Diameter, mm: 400/ 500/ 600
The price is indicated for the basic version of the set of equipment with a homogenizer
The equipment for the production of ice cream mixtures is based on a universal vacuum reactor with a coolant jacket and a multi-stage dispersant/homogenizer in an external circulation loop.
- Special type of a stirring device for easy disassembly and cleaning
- Processing with minimal product loss
- The bottom outlet valve is included in the basic version of the installation
- Multi-stage disperser for intensive wetting and homogenization of the flowing mixture
- External circulation circuit with a three-way valve for operation/washing of the equipment
- Reinforced agitator drive for thick and viscous mixtures
- Built-in vacuum pump
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 100l
- Total power, kW: 3
- Voltage: 380-400V
- Max vacuum: -0,8 Bar
Atmospheric cutter mixer with capacity of 150l for medium size production of confectionery, chocolate, ice cream, ready meals, cheese, cream smoothie, vegetable puree.
For more information, send us a request.
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 150l
Model VMG S is an effective and reliable vacuum homogenizing unit designed to produce a wide range of liquid, pastry and viscous products with different requirements for the production conditions.
The appropriate mixing equipment for drum processing depends upon the properties of the products and with the available drum opening.
- Type of the equipment: Individual machine
- Voltage: 230 V/ 380-400V