Vacuum mixer with a homogenizer VMG SL 300
The vacuum homogenizer with an inclined design is designed for processing and manufacturing a wide range of liquid, pasty and viscous products with different requirements for their production conditions and other products including those with a high viscosity.
The vacuum mixing unit provides the highest level of homogenization of the mixture and intensive mixing for a short time and with minimal energy consumption.
Carried out processes:
- Heating, cooling
- Cooking
- Mixing
- Dispersion
- Emulsification
- Homogenization
- Deaeration
Design
The plant’s design consists of a thermally insulated cylindrical vessel equipped with a heating jacket for a liquid heat-carrier or steam. Depending on the customer’s requirements, the working vessel’s design can be welded or fitted with a lifting or hinged lid. The unit is equipped with a frame agitator with a top or bottom drive and built into the bottom of the vessel’s homogenizer type rotor stator. The plant in its standard configuration is equipped with a vacuum station and an automatic control system based on PLC.
The product is intensively circulated through an integrated high performance homogenizer and mixed with a horizontal agitator, providing efficient heat transfer between the sides of the vessel and the product. The special shape of the agitator and the placement of the emulsifying homogenizer ensure efficient operation of the plant using only 15% of the total volume of the vessel. Installation of a one or two-level contour of the outer recirculation is possible.
A highly hygienic design of a vacuum emulsifying mixer is made in accordance with the requirements of GMP.Â
Features and options
- Any degree of surface treatment.
- Standard configuration of the plant is designed to work under a vacuum; it is possible to manufacture the plant for operation at significant pressure.
- Any form of agitator on demand, variable speed mixer.
- Ability to install a multi-stage homogenizer to produce super thin emulsions and ointments.
- Possibility for installation of an external high speed homogenizer, which for certain applications may replace the use of a high pressure homogenizer. Feeding of ingredients with a flow meter or tensometric system.
- Device for sanitary sampling during the process.
- When inserting of powdered ingredients directly into the vacuum chamber, a homogenizer for complete wetting and uniform distribution of the particulates in the fluid.
- Fixed or rotary CIP balls.
- Interchangeable working elements of homogenizer allow picking the perfect type of rotor and stator for various applications.
- Advanced control system with visualization, temperature control, agitator speed, homogenizer speed, depth of the vacuum pressure.
Technical characteristics:
- Working volume 250 - 270 L
- Agitator drive 1.5 kW
- Length without cabinet 1280 mm.
- The homogenizer is three-shell, the heating is provided by a heat transfer medium, which is supplied from an external source (cooling also from an external source).
- The homogenizer is equipped with two temperature sensors (which are used to sense the temperature of the product and the heating liquid).
- Homogenization is provided by an inline homogenizer with an electric motor with an output of 7.5 kW.
- Mixing of the product is ensured by a paddle full-volume stirrer.
- The agitator is driven by a 1.5 kW motor with a frequency converter.
- The frame has adjustable legs.
- The vacuum homogenizer is equipped with both analog and digital vacuum gauges / pressure gauges (analog range is from -1 to 0 bar) digital (SMC PSE533-M5L) has a range of -101 - 101 kPa.
- The product outlet is secured through a DN 50 pipe.
- The vacuum unit serves for better efficiency due to the fact that it lowers the boiling point of the liquid, which requires less heat for heating and thus less power.
- Material: Stainless steel
- Engine power, kW: 1,5 KW
- Principle of operation: Batch mode
- Country of origin: Slovakia
You might also like
A professional mixer for the production of mayonnaise, sauces, soups and other homogenized products. The price depends on your production capacity, as well as the technological requirements.
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 100l/ 200l
- Total power, kW: 6
The price is set for the basic version of the installation without additional equipment.
The vacuum homogenizer is designed for a wide range of processes such as for the production of mayonnaise, ketchup, various sauces, confectionery pastes and fillings, liquid or paste like products with a homogeneous structure. It is also suitable for the production of various creams, gels, shampoos and other products in the cosmetic industry.
- Built-in Ultra Shear bottom homogenizer
- Mixing device with movable scrapers
- Tilting version for easy unloading
- Wide range of applications
- Entirely made of food grade stainless steel AISI304/ AISI316 - option
- Compact design
- Lots of additional options to choose from
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 20l/ 50l
- Total power, kW: 2,3/ 2,4
- Voltage: 220-230V
- Max vacuum: -0,8 Bar
Vacuum homogenizer VMG M is the ideal solution for the production of pilot batches and the industrial production of a wide range of products of small and medium production. The price depends on the production capacity.
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 100l
- Max vacuum: -0,8 Bar
- Working volume: 50-80l
The vacuum homogenizer is designed for whipping mayonnaise, ketchup, various sauces, confectionery pastes and fillings, condensed milk, jams and marmalades, canned goods, as well as similar liquid or pasty products with a homogeneous structure.
- Homogenizer in an external circulation loop
- Built-in vacuum generation and retention system
- Modular design with numerous options
- Possibility of automatic dosing of ingredients (optional)
- No additional pump required for loading/unloading
- Automatic top cover lifting system
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 650l
- Total power, kW: 13,5
- Voltage: 380-400V
- Max vacuum: -0,8 Bar
The NDM + drum mixer is designed for thorough mixing while retaining the structure of loose products without dead zones and with relatively low consumption and short mixing time. Made for mixing products such as coffee, tea, nutrients and supplements, baby food and many others.
- Material: Stainless steel
- Principle of operation: Batch mode
- Volume: 1000l
Multifunctional vacuum mixer/homogenizer for grinding, mixing, and homogenizing products to obtain homogeneous masses.
- Built-in jacket for the bottom and walls of the unit.
- Cutter knives with a powerful electric drive
- Slanted design for efficient mixing and chopping
- Forced circulation circuit (optional)
- Wide range of options
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 350l/ 650l
- Total power, kW: 13/ 17
- Voltage: 380-400V
- Max vacuum: -0,8 Bar
This mixing machine is intended for mixing sauerkraut with carrots, beets, salt, spices, also for salad, kimchi mixing etc.
- Material: Stainless steel
- Engine power, kW: 2,2
- Volume: 300l/ 600l/
The industrial mixing and homogenizing equipment is well-suited for small and medium-sized production enterprises engaged in the processing of food, cosmetics, and various chemicals.
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Working volume: 300 l
A Vacuum cooker is a versatile device used in culinary settings to cook food under vacuum conditions, enhancing flavors and textures while also reducing cooking times.
We offer various different cookers.
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 100l
- Voltage: 380-400V
A cooking kettle and a vacuum mixer for periodic deaeration of products such as mayonnaise, ketchup, various sauces, creams, gels and pastes. It is one of the modifications of a vacuum reactor and a vacuum evaporator. The presence of a vacuum system allows you to create a vacuum after the cooking process and perform vacuuming (deaeration) to remove air bubbles with potential contaminants and obtain a product with a denser structure. Thanks to vacuuming, the product has an extended shelf life, since pathogens and microbes contained within are removed together with the air.
- Inclined design with gravity mixing, which is 30% more efficient than usual
- 100% emptying of the product after processing due to the bottom valve
- Easy to disassemble removable mixing device
- Possibility of connecting it to a CIP station for cleaning and washing
- Material: Stainless steel
- Principle of operation: Batch mode
- Volume: 100l
- Total power, kW: 0,12
- Max vacuum: -0,8 Bar
Highly efficient production of a high viscosity pharmaceutical and cosmetic products.
- Material: Stainless steel
- Principle of operation: Batch mode
- Geometric volume: 500 l/ 800 l
A rotating drum unit designed for continuous coating and seasoning operations as well as product saturation with spices and flavor additives, utilized in production lines for chips, snacks, and various semi-finished products.
- Adjustment of the Drum Tilt Angle
- Hygienic design and execution: mirror-polished inner surface of the drum
- Various blade options for gently turning the product (optional)
- Dispensers for dry and wet flavorings (optional)
- Material: Stainless steel
- Principle of operation: Continuous mode
- Country of origin: Slovakia
- Total power, kW: 0,25
- Voltage: 380-400V
Barrel mixers are used to mix a wide range of loose and granular products in a shipping/barrel container. The available mixer models are suitable for the following volumes:
ConMix 20 - 20-30 liter standard drums with a diameter of 316 mm, adjustable frame structure height
ConMix 75 - 48-65 liter standard barrels with a diameter of 400 mm, adjustable frame structure height
- It is possible to use standard food containers ranging from 20-65 liters
- Easy control via a frequency converter as a stand-alone control panel
- Safe operation thanks to a roll bar with a position sensor
- Engine power, kW: 0,37/ 0,55/ 1,1
- Volume: 20l/ 75/ 100l
Running of various production processes such as cutting, mixing, crushing, refining and emulsifying different types of product in a single unit.
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Weight: 359 kg
- Volume: 150l
The mixers are made up of a double-walled cylindrical stainless steel vessel with cavity, with drain hole and 50 cm diameter butterfly valve. The cavity is filled with water which is heated by an electric resistance thermostat. The honey is mixed by blades with a marine propeller profile, adjustable in height along an oblique shaft.Â
- Material: Stainless steel
- Engine power, kW: 0,37/ 0,55/ 1,1
- Principle of operation: Batch mode
- Volume: 100 kg / 250 kg/ 600 kg/ 1000 kg/ 2000 kg
A vacuum diffuser is a device used in the food industry to remove oxygen from a product under vacuum conditions, primarily employed for enhancing the preservation of food by reducing oxidation and extending shelf life.
- Material: Stainless steel
- Principle of operation: Batch mode
- Type of the equipment: Individual machine
- Country of origin: Slovakia
- Volume: 200l/ 1000l
- Voltage: 380-400V
- Max vacuum: -0,8 Bar
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
Stainlees steel free standing mixer for meat and dough.
- Material: Stainless steel
- Engine power, kW: 0,75 1,1
- Principle of operation: Batch mode
- Volume: 40 60l/ 80l/ 120l
This versatile 300 liter planetary mixer is a professional food processing equipment used for mixing, kneading, and blending ingredients in various culinary applications. It features a unique mixing action where the beater rotates on its axis while also revolving around the bowl, ensuring thorough and consistent mixing of ingredients.
The cooking boiler is equipped with a jacket for heating as well as a heating system, an electrically driven stirrer (with a geared motor) and Teflon scrapers, which allow for the processing of products with low to medium viscosity. The cooking device is also equipped with a vacuum system.
- Productivity: 100l
- Material: Stainless steel
- Operation mode: Automatic
- Principle of operation: Batch mode
- Type of the equipment: Individual machine