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A cooking kettle and a vacuum mixer for periodic deaeration of products such as mayonnaise, ketchup, various sauces, creams, gels and pastes. It is one of the modifications of a vacuum reactor and a vacuum evaporator. The presence of a vacuum system allows you to create a vacuum after the cooking process and perform vacuuming (deaeration) to remove air bubbles with potential contaminants and obtain a product with a denser structure. Thanks to vacuuming, the product has an extended shelf life, since pathogens and microbes contained within are removed together with the air.
- Inclined design with gravity mixing, which is 30% more efficient than usual
- 100% emptying of the product after processing due to the bottom valve
- Easy to disassemble removable mixing device
- Possibility of connecting it to a CIP station for cleaning and washing
The cooking kettle is a universal solution for mixing, stirring and heat treatment of flowing, thick and viscous products. Due to the presence of a heating / cooling jacket and the appropriate thermal transfer medium like hot or cold water, it is possible to heat or cool the products. The presence of a vacuum system allows for stirring, mixing and cooking the product as well as subsequent deaeration (vacuuming).
A mixing kettle with an external heating / cooling function using a heating jacket (duplicator) and deaeration (vacuuming) based on a vacuum reactor. It is convenient for fast and effective deaeration of products such as:
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Advantages
- During the atmospheric cooking process, juices and liquids remain in the product, syrup does not concentrate and lose its volume, while the vacuum system allows you to get rid of foam and bubbles that occur during thermal processing. If it is necessary to cook or evaporate the product under vacuum, the cooking boiler for deaeration can be modified into a vacuum evaporation unit by adding a few additional options including a condenser.
- A special gravity mixing system is designed for thick and viscous products, due to the inclination of the working container, the mixer blades mix the product flowing to the lowest hydraulic point, thereby not only mixing it effectively, but also improving heat transfer inside the product.
- The inclined design ensures uniform processing of the product during heat treatment through the heating/cooling jacket for the bottom and walls of the unit.
- The basic version of the cooking kettle includes a bottom valve which allows you to fully drain the finished product. The product is processed without dead zones and corners.
- Processing without product loss is possible thanks to the bottom valve and inclined structure while the mixing device is turned on, 100% of the product is unloaded regardless of its density.
- Compact design, the control is located directly on the supporting structure
Basic version
It consists of an inclined vacuum reactor on a supporting structure, equipped with a jacket for the thermal transfer medium up to 0.5 bar, an upper hatch, a mixing device with an electric drive, a vacuum system with an ejector for compressed air, a temperature sensor and a smooth start for the mixing device.
Operating principle
Mixing under vacuum - periodic vacuuming reduces the level of foam after processing, draws air bubbles out of the final product, thereby extending its shelf life and stability.
Options
- Flow heater
- Scrapers for the mixing device
- Water ring vacuum pump as an alternative vacuum generator
- Quiet compressor for feeding the ejector as a vacuum generator
- External decorative casing made of polished stainless steel with insulation
- Frequency converter for controlling the rotation speed of the mixing device
- CIP rotary heads for the possibility of connecting to an automatic CIP station
- CIP stations for washing the unit after operation
- Material: Stainless steel
- Principle of operation: Batch mode
- Volume: 100l
- Total power, kW: 0,12
- Max vacuum: -0,8 Bar
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The stated price does not include the steam generator
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- Suitable for cooking small-sized products
- Fast and intense heating due to direct steam injection
- Intensive hydro-stirring
- Automatic basket lifting system
- Material: Stainless steel
- Country of origin: Slovakia
- Volume: 2x250l/ 3x250l
- Voltage: 380-400V
- Working volume: 2x175l/ 3x175l
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- Heating: Electricity
- Material: Stainless steel
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- Laboratory version of a Vacuum Fryer
- Built-in condensation and secondary steam removal system
- Intense electric heating
- Sectional basket with a lid
- Built-in system for separating and removing excess liquid from the product
- Heating: Electricity
- Material: Stainless steel
- Heating power, kW: 5
- Volume: 20l
- Oil volume: 8l
- Voltage: 380-400V
- Max vacuum: -0,8 Bar
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- Material: Stainless steel
- Operation mode: Automatic
- Principle of operation: Batch mode
- Type of the equipment: Individual machine
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- Lid opening sensor for safe stirrer maintenance
- Hygienic temperature sensor for the product
- Large diameter outlet valve
- Safe steam outlet on top of the boiler lid
- Material: Stainless steel
- Engine power, kW: 0,18/ 0,25
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 20l/ 50l/ 100l/ 150l
- Voltage: 220-230V
- Outlet valve, inches: 6/4
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- Material: Stainless steel
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- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 50l
- Voltage: 220-230V
- Outlet valve, inches: 6/4
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- Material: Stainless steel
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- Reinforced agitator design with no blind spots
- Bottom ball valve with no dead zones
- Condensation and secondary vapor removal system
- Easy to disassemble mixing device
- Large heat exchange area
- Ability to measure and monitor condensate volume (optional)
- Material: Stainless steel
- Engine power, kW: 0,25
- Principle of operation: Continuous mode
- Country of origin: Slovakia
- Volume: 100l
- Voltage: 220-230V
- Max vacuum: -0,8 Bar
- Working volume: 50-80l
- Condensing capacity, l/h: 45-55
- Steam consumption, kg/h: up to 150
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For a price quote, send us an email to sales@foodtechprocess.com
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For more information, send us an email to sales@foodtechprocess.com
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- Principle of operation: Batch mode
- Volume: 100l/ 150l/ 250l/ 300l/ 350l/
The stated price does not include the steam generator
The unique sectional cooking kettle is intended for high-performance cooking/blanching/frying of a wide range of products with subsequent cooling to avoid damaging their structure. An essential part of this technology is the efficient cooling section, necessary for halting the cooking process after unloading. This function is also necessary when processing vegetables to the "aldente" state, when vegetables retain their structure and natural color after thermal treatment. This model provides heating by direct injection of purified steam into the heating section (steam generator - option).
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- Automatic basket lifting system
- Material: Stainless steel
- Country of origin: Slovakia
- Volume: 2x250l/ 3x250l
- Voltage: 380-400V
- Working volume: 2x175l/ 3x175l
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