Ploughshare Mixers / Homogenizers NP 100-1800
The price depends on the selected modifications and specific options
The plow mixer is often used in the food, pharmaceutical, and chemical industries for mixing and saturating powder products with liquid media in order to obtain a high-quality mixture.
- High intensity and quality of mixing, stirring
- Short mixing time and a high productivity
- Guaranteed repeatability and reproducibility of the product batches
- Gentle handling of the product due to the mixing device's special plows
- A large number of options to choose from to fit a specific product type
- Air Purge Seals
Plow-shaped mixers are utilized in the production of seasonings, the confectionery industry, and applications requiring starch saturation. They also find use in the cosmetic and pharmaceutical industries, where it is essential to achieve a uniform mixture of components across various fractions in a batch or portion of a product.
Plow-shaped mixers allow you to process powder products and carry out the following technological processes:
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saturation with liquid media |
granulation |
applying coating |
mixing different fractions |
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Advantages:
- Pneumatic valves for product supply and unloading.
- Special air seals for the shaft and bearings.
- Hygienic design, internal surfaces ground to Ra<2 µm.
- Large sectional hatches for service and cleaning.
- A special mixing device with specifically shaped plows that create a “fluidized layer†inside the container when the product particles are suspended under the influence of vortex flows.
- The presence of choppers/knife heads for breaking lumps when adding liquid media.
The basic version and operating principle
It comprises a cylindrical horizontal drum on a supporting structure, inside of which a mixing shaft with plows and a powerful electric drive is installed. The shape of the plows follows the shape of the working container; they rotate fairly close to the walls of the mixer. When the shaft rotates, the components are mixed along a complex path from the walls to the axis of the drum. The components/mixture moves from plow to plow along the axis of the shaft, changing the trajectory of their movement. Their peripheral speed and geometric shape are coordinated to move the product against centrifugal force while maintaining axial direction. Liquid media are supplied to the installation using special heads (spray/rotary), the installation is equipped with a filter, the cartridge of which is selected and ordered additionally depending on the type of product.
The control system is selected by the customer additionally based on the desired degree of process automation. The unit is equipped with special Air Purge Seals, which require purified air from an external source. Compressed air is also required for the pneumatic product loading and unloading valves.
Options
- Control system with varying degrees of automation
- Additional choppers/cutting heads
- Source of purified air
- Filter cartridge
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 100l/ 700l/ 1200l/ 1800l
- Voltage: 380-400V
Universal processing units for the production of food products. A diverse range of volume options available ranging from 100 to 900 liters, allowing you to select a model for production at any scale. Suitable for a wide range of applications.
- Material: Stainless steel
- Principle of operation: Batch mode
- Type of the equipment: Individual machine
- Country of origin: Slovakia
Butter churner with a volume of 50 L and a usable volume of 25 L for the traditional production of butter from cream.
- Material: Stainless steel
- Engine power, kW: 0,55
- Geometric volume: 50 l
The cooking boiler is equipped with a jacket for heating as well as a heating system, an electrically driven stirrer (with a geared motor) and Teflon scrapers, which allow for the processing of products with low to medium viscosity. The cooking device is also equipped with a vacuum system.
- Productivity: 100l
- Material: Stainless steel
- Operation mode: Automatic
- Principle of operation: Batch mode
- Type of the equipment: Individual machine
The price is indicated for the basic version of the vacuum reactor without additional options, the final cost depends on the modifications
The vacuum homogenizer is an ideal solution for the production of food, for example mayonnaise, it is also suitable for the cosmetics industry - the production of toothpaste. This model of the homogenizer is based on a vacuum reactor with an external homogenizer and an external circulation circuit, the parameters of which are selected as options.
- Tilted design - 25% more efficient mixing
- Easily disassembled reinforced frame mixer, for thick and viscous products
- Jacket for the coolant around the bottom and walls of the working reactor
- The vacuum reactor can withstand a vacuum up to -0.8 Bar
- A large number of options to choose from to suit various requirements
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 300l/ 650l
- Total power, kW: 0,55
- Voltage: 380-400V
- Max vacuum: -0,8 Bar
Used in chemical, construction, cosmetic or food industries.
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Weight: 85
- Volume: 50l
- Voltage: 380-400V
The tank is designed for heating and mixing liquid food mixtures, including chocolate, butter, margarine, honey and similar products.
- Material: Stainless steel
The mixer is designed for mixing large quantities of dough as well as meat mixtures.Â
- Material: Stainless steel
- Engine power, kW: 1,5 / 2,2
- Principle of operation: Batch mode
- Type of the equipment: Individual machine
- Volume: 80l/ 140l
- Voltage: 380-400V
A vacuum diffuser is a device used in the food industry to remove oxygen from a product under vacuum conditions, primarily employed for enhancing the preservation of food by reducing oxidation and extending shelf life.
- Material: Stainless steel
- Principle of operation: Batch mode
- Type of the equipment: Individual machine
- Country of origin: Slovakia
- Volume: 200l/ 1000l
- Voltage: 380-400V
- Max vacuum: -0,8 Bar
A cooking kettle and a vacuum mixer for periodic deaeration of products such as mayonnaise, ketchup, various sauces, creams, gels and pastes. It is one of the modifications of a vacuum reactor and a vacuum evaporator. The presence of a vacuum system allows you to create a vacuum after the cooking process and perform vacuuming (deaeration) to remove air bubbles with potential contaminants and obtain a product with a denser structure. Thanks to vacuuming, the product has an extended shelf life, since pathogens and microbes contained within are removed together with the air.
- Inclined design with gravity mixing, which is 30% more efficient than usual
- 100% emptying of the product after processing due to the bottom valve
- Easy to disassemble removable mixing device
- Possibility of connecting it to a CIP station for cleaning and washing
- Material: Stainless steel
- Principle of operation: Batch mode
- Volume: 100l
- Total power, kW: 0,12
- Max vacuum: -0,8 Bar
A spiral mixer with a fixed bowl and an electronic control panel. Available in various different capacities.
- Principle of operation: Batch mode
- Volume: 60l/ 80l/ 120 l/ 160 l/ 200l/ 250 l
- Voltage: 380-400V
A honey homogenizer is a batch-type device designed to improve the product's structure and organoleptic properties. It ensures a uniform consistency and stable texture of honey.
Homogenization is a processing technology that makes honey flowable and uniform, as well as inhibits crystal growth, thus meeting the needs of producers and consumers. The design, size, and angle of the rotary auger achieve a high level of homogenization, which also reduces raw material processing time.
- High level of homogenization, aimed at increasing stability and improving the honey's structure without altering the product's flavor.
- No dead spots or corners due to the inclined bottom of both the working tank and the auger mixer.
- The working tank is equipped with a jacket and a built-in water heating system.
- Large-diameter outlet valve installed at the lowest hydraulic point.
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Total power, kW: 4/ 7
- Loading, kg: 500/ 1100
The vacuum homogenizer is designed for whipping mayonnaise, ketchup, various sauces, confectionery pastes and fillings, condensed milk, jams and marmalades, canned goods, as well as similar liquid or pasty products with a homogeneous structure.
- Homogenizer in an external circulation loop
- Built-in vacuum generation and retention system
- Modular design with numerous options
- Possibility of automatic dosing of ingredients (optional)
- No additional pump required for loading/unloading
- Automatic top cover lifting system
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 650l
- Total power, kW: 13,5
- Voltage: 380-400V
- Max vacuum: -0,8 Bar
The periodic drum coating/seasoning machine is designed to saturate and infuse a diverse range of products with flavorful aromas, vitamins, and various taste additives. It is utilized in the production of snacks, chips, cereals, and nuts, offering a wide array of flavor enhancements.
- Mechanical system for tilting the working bowl with fixation points in intermediate positions
- Special perforated blades for gentle product turning
- Powerful drum rotation drive
- Entirely made out of food grade stainless steel AISI304
- Easy control via an inverter (optional): speed control and reverse
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 100l
- Total power, kW: 0,55
The vacuum cooking and mixing tank is used to boil products at low temperatures, which helps preserve the natural color, taste and nutrients in the product.
Vacuum equipment is used for cooking premium-quality jams, sauces, fruit and vegetable concentrates.
- Inclined design
- Efficient emptying
- High hygiene standards
- Material: Stainless steel
- Principle of operation: Batch mode
- Type of the equipment: Individual machine
- Country of origin: Slovakia
Atmospheric cutter mixer with capacity of 150l for medium size production of confectionery, chocolate, ice cream, ready meals, cheese, cream smoothie, vegetable puree.
For more information, send us a request.
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 150l
The price is set for the basic version of the installation without additional equipment.
The vacuum homogenizer is designed for a wide range of processes such as for the production of mayonnaise, ketchup, various sauces, confectionery pastes and fillings, liquid or paste like products with a homogeneous structure. It is also suitable for the production of various creams, gels, shampoos and other products in the cosmetic industry.
- Built-in Ultra Shear bottom homogenizer
- Mixing device with movable scrapers
- Tilting version for easy unloading
- Wide range of applications
- Entirely made of food grade stainless steel AISI304/ AISI316 - option
- Compact design
- Lots of additional options to choose from
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 20l/ 50l
- Total power, kW: 2,3/ 2,4
- Voltage: 220-230V
- Max vacuum: -0,8 Bar