Ploughshare Mixers / Homogenizers NP 100-1800
The price depends on the selected modifications and specific options
The plow mixer is often used in the food, pharmaceutical, and chemical industries for mixing and saturating powder products with liquid media in order to obtain a high-quality mixture.
- High intensity and quality of mixing, stirring
- Short mixing time and a high productivity
- Guaranteed repeatability and reproducibility of the product batches
- Gentle handling of the product due to the mixing device's special plows
- A large number of options to choose from to fit a specific product type
- Air Purge Seals
Plow-shaped mixers are utilized in the production of seasonings, the confectionery industry, and applications requiring starch saturation. They also find use in the cosmetic and pharmaceutical industries, where it is essential to achieve a uniform mixture of components across various fractions in a batch or portion of a product.
Plow-shaped mixers allow you to process powder products and carry out the following technological processes:
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saturation with liquid media |
granulation |
applying coating |
mixing different fractions |
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Advantages:
- Pneumatic valves for product supply and unloading.
- Special air seals for the shaft and bearings.
- Hygienic design, internal surfaces ground to Ra<2 µm.
- Large sectional hatches for service and cleaning.
- A special mixing device with specifically shaped plows that create a “fluidized layer†inside the container when the product particles are suspended under the influence of vortex flows.
- The presence of choppers/knife heads for breaking lumps when adding liquid media.
The basic version and operating principle
It comprises a cylindrical horizontal drum on a supporting structure, inside of which a mixing shaft with plows and a powerful electric drive is installed. The shape of the plows follows the shape of the working container; they rotate fairly close to the walls of the mixer. When the shaft rotates, the components are mixed along a complex path from the walls to the axis of the drum. The components/mixture moves from plow to plow along the axis of the shaft, changing the trajectory of their movement. Their peripheral speed and geometric shape are coordinated to move the product against centrifugal force while maintaining axial direction. Liquid media are supplied to the installation using special heads (spray/rotary), the installation is equipped with a filter, the cartridge of which is selected and ordered additionally depending on the type of product.
The control system is selected by the customer additionally based on the desired degree of process automation. The unit is equipped with special Air Purge Seals, which require purified air from an external source. Compressed air is also required for the pneumatic product loading and unloading valves.
Options
- Control system with varying degrees of automation
- Additional choppers/cutting heads
- Source of purified air
- Filter cartridge
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 100l/ 700l/ 1200l/ 1800l
- Voltage: 380-400V
The continuous rotary mixer is a professional solution for mixing, stirring powder and bulk materials.
- Allows precise dosing of components during continuous mixing
- Low energy consumption with high processing volumes
- Made entirely out of stainless steel
- Adjustable working drum tilt
- Special blades for mixing bulk and fragile materials
- Material: Stainless steel
- Principle of operation: Continuous mode
- Country of origin: Slovakia
The Economy series of the cooking kettles comprise a thick-walled stainless steel container with an electric mixer mounted on the quick-release upper housing. The installation allows you to mix and stir products during processing. The thick bottom of the pot allows it to be installed on all types of heating surfaces (gas, induction or electric stove).
The Economy version is recommended for use with low-viscosity liquid products; If processing thick and viscous products is necessary, we offer the Premium version of the cooking kettle.
- Sandwich bottom (multilayer) for use on all types of hobs, including induction
- Quick release lid with an electric stirrer
- Safety grid under the upper hull hatch - safe handling when stirring
- Possibility of visual inspection through the safety grid during processing
- Safe loading of components even during mixing
- Material: Stainless steel
- Engine power, kW: 0,12
- Volume: 20l/ 50l/ 100l/ 150l
- Voltage: 220-230V
Shaker mixer SMU6 is designed for mixing the contents of packaged products that are in foil or other protective packaging. The device is used in the food, pharmaceutical, chemical, construction and cosmetic industries, where it is necessary to thoroughly mix the contents without damaging the packaging.
- No need to remove the product from the packaging - mixing takes place in the original packaging
- Hygienic and safe mixing without contamination
- Robust and durable construction made of stainless steel AISI 304
- Material: Stainless steel
- Country of origin: Slovakia
A spiral mixer with a fixed bowl and an electronic control panel. Available in various different capacities.
- Principle of operation: Batch mode
- Volume: 60l/ 80l/ 120 l/ 160 l/ 200l/ 250 l
- Voltage: 380-400V
The appropriate mixing equipment for drum processing depends upon the properties of the products and with the available drum opening.
- Type of the equipment: Individual machine
- Voltage: 230 V/ 380-400V
Vacuum homogenizer VMG M is the ideal solution for the production of pilot batches and the industrial production of a wide range of products of small and medium production. The price depends on the production capacity.
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 100l
- Max vacuum: -0,8 Bar
- Working volume: 50-80l
This versatile 300 liter planetary mixer is a professional food processing equipment used for mixing, kneading, and blending ingredients in various culinary applications. It features a unique mixing action where the beater rotates on its axis while also revolving around the bowl, ensuring thorough and consistent mixing of ingredients.
The stirrer for mixing and stirring different types of honey comes with a stainless steel container of 50 and 100 liters. It can also be used for mixing honey during blooming, pasteurization, and controlled crystallization (creaming).
- Powerful electric drive and reinforced stirrer for thick products
- Temperature control to ensure that honey does not overheat above 40 degrees during processing
- The mixing device is also equipped with fluoroplastic scrapers
- All materials in contact with the product are made out of stainless steel
- Material: Stainless steel
- Engine power, kW: 0,18/ 0,25
- Principle of operation: Continuous mode
- Volume: 50l/ 100l/ 150l
- Voltage: 220-230V
Equipment for mixing multi-component mixtures of products, such as vegetable salads with various dressings, including thick and viscous ones like mayonnaise, thick sour cream and other similar sauces.
- Hydraulic tilting system is included in the basic version
- The controls are located directly on the frame supporting structure
- Eccentrically offset working shaft for rotating/tilting the working tank
- Low loading height
- The installation is made entirely out of food grade stainless steel
- Material: Stainless steel
- Operation mode: Semi-automatic
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 600l/ 1000l
The complex of equipment for the production of mayonnaise consists of several installations for automatic dosing, mixing, and obtaining a stable emulsion.
- Compact design, offering convenient and straightforward operation in a limited space.
- Cost-effective solution for automatic dosing without incurring high automation costs.
- A wide range of additional modular options.
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Total power, kW: 13,5
- Voltage: 380-400V
The VMG S 650P vacuum homogenizing unit can be used for making toothpaste as well as a variety of similar products with complex production requirements.
- The vacuum ensures effective air removal, eliminating the conditions for the development of bacteria and other pathogenic organisms.
- The special shape of the mixing device is tailored for the thickest and most viscous products.Â
- The Ultra Shear submersible homogenizer creates a stable emulsion.
- The cavitation processes aid in activating hydrodynamic mixing.
- Heating: Electricity
- Material: Stainless steel
- Heating power, kW: 29
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 650l
- Total power, kW: 52
- Voltage: 380-400V
- Max vacuum: -0,8 Bar
An evaporating unit is utilized to remove moisture from sweet substances through heating, transforming them into concentrated syrups or solutions.
- Material: Stainless steel
- Heating power, kW: 30
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Voltage: 380-400V
- Geometric volume: 200 l
A cooking kettle and a vacuum mixer for periodic deaeration of products such as mayonnaise, ketchup, various sauces, creams, gels and pastes. It is one of the modifications of a vacuum reactor and a vacuum evaporator. The presence of a vacuum system allows you to create a vacuum after the cooking process and perform vacuuming (deaeration) to remove air bubbles with potential contaminants and obtain a product with a denser structure. Thanks to vacuuming, the product has an extended shelf life, since pathogens and microbes contained within are removed together with the air.
- Inclined design with gravity mixing, which is 30% more efficient than usual
- 100% emptying of the product after processing due to the bottom valve
- Easy to disassemble removable mixing device
- Possibility of connecting it to a CIP station for cleaning and washing
- Material: Stainless steel
- Principle of operation: Batch mode
- Volume: 100l
- Total power, kW: 0,12
- Max vacuum: -0,8 Bar
The laboratory vacuum cutter mixer is designed for uniform grinding, emulsifying and mixing of food, cosmetic and pharmaceutical products, chemical mixtures with the addition of oil, dyes, concentrates or liquid flavors.
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
Lid with an automatic stirrer for stainless steel 40 cm pots, suitable for volumes of 50 and 100 liters. An automatic stirrer allows you to mix and stirr various products, including during thermal processing. The type of mixing device can be additionally selected depending on the required process.
- Professional industrial single-phase motor for 220-230 Volts
- The control is located directly on the motor housing or on the drive cable
- Easy and simple installation and fixation of the lid on the pan
- Suitable for standard 40 cm pots with a capacity of 50 or 100 liters
- The lid and stirrer are made entirely out of stainless steel
- Material: Stainless steel
- Engine power, kW: 0,18/ 0,25
- Principle of operation: Batch mode
- Voltage: 220-230V
Grinder is used for grinding both fresh meat and food products, such as cheese, fruits.Â
- Material: Stainless steel
- Principle of operation: Continuous mode
- Voltage: 380-400V