Ploughshare Mixers / Homogenizers NP 100-1800
The price depends on the selected modifications and specific options
The plow mixer is often used in the food, pharmaceutical, and chemical industries for mixing and saturating powder products with liquid media in order to obtain a high-quality mixture.
- High intensity and quality of mixing, stirring
- Short mixing time and a high productivity
- Guaranteed repeatability and reproducibility of the product batches
- Gentle handling of the product due to the mixing device's special plows
- A large number of options to choose from to fit a specific product type
- Air Purge Seals
Plow-shaped mixers are utilized in the production of seasonings, the confectionery industry, and applications requiring starch saturation. They also find use in the cosmetic and pharmaceutical industries, where it is essential to achieve a uniform mixture of components across various fractions in a batch or portion of a product.
Plow-shaped mixers allow you to process powder products and carry out the following technological processes:
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saturation with liquid media |
granulation |
applying coating |
mixing different fractions |
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Advantages:
- Pneumatic valves for product supply and unloading.
- Special air seals for the shaft and bearings.
- Hygienic design, internal surfaces ground to Ra<2 µm.
- Large sectional hatches for service and cleaning.
- A special mixing device with specifically shaped plows that create a “fluidized layer” inside the container when the product particles are suspended under the influence of vortex flows.
- The presence of choppers/knife heads for breaking lumps when adding liquid media.
The basic version and operating principle
It comprises a cylindrical horizontal drum on a supporting structure, inside of which a mixing shaft with plows and a powerful electric drive is installed. The shape of the plows follows the shape of the working container; they rotate fairly close to the walls of the mixer. When the shaft rotates, the components are mixed along a complex path from the walls to the axis of the drum. The components/mixture moves from plow to plow along the axis of the shaft, changing the trajectory of their movement. Their peripheral speed and geometric shape are coordinated to move the product against centrifugal force while maintaining axial direction. Liquid media are supplied to the installation using special heads (spray/rotary), the installation is equipped with a filter, the cartridge of which is selected and ordered additionally depending on the type of product.
The control system is selected by the customer additionally based on the desired degree of process automation. The unit is equipped with special Air Purge Seals, which require purified air from an external source. Compressed air is also required for the pneumatic product loading and unloading valves.
Options
- Control system with varying degrees of automation
- Additional choppers/cutting heads
- Source of purified air
- Filter cartridge
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 100l/ 700l/ 1200l/ 1800l
- Voltage: 380-400V
The electric caramel cooking kettle with a reinforced mixing system and manual tilting is designed for processing thick and viscous products such as caramel, syrups, jams, fillings, creams, pastes and similar high-viscosity mixtures. The unit combines intensive electric heating with a powerful geared mixing system and stainless steel bottom scrapers for continuously removing the product from the heated surface, leading to efficient heat transfer during thermal processing.
- Built-in electric heating with a multi-layer sandwich bottom for uniform heat distribution
- Powerful geared mixing motor designed for thick and viscous products
- Stainless steel self-adjusting scrapers included in the basic version
- Manual tilting and unloading system with 8 working positions and a maximum tilt angle of 110°
- Professional bimetallic thermometer with a calibration function
- Heating: Electric
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 30l
A spiral mixer with a fixed bowl and an electronic control panel. Available in various different capacities.
- Principle of operation: Batch mode
- Volume: 60l/ 80l/ 120 l/ 160 l/ 200l/ 250 l
- Voltage: 380-400V
The mixers are made up of a double-walled cylindrical stainless steel vessel with cavity, with drain hole and 50 cm diameter butterfly valve. The cavity is filled with water which is heated by an electric resistance thermostat. The honey is mixed by blades with a marine propeller profile, adjustable in height along an oblique shaft.
- Material: Stainless steel
- Engine power, kW: 0,37/ 0,55/ 1,1
- Principle of operation: Batch mode
- Volume: 100 kg / 250 kg/ 600 kg/ 1000 kg/ 2000 kg
This 800-liter capacity dissolver with a circulation pump is designed for preparing liquid solutions by dissolving substances directly in water or other working fluids. It is used in the food and beverage industries for ensuring uniform dissolution through hydrodynamic mixing in a forced recirculation loop.
Recirculation with a food-grade pump ensures rapid and uniform dissolution without sedimentation or the formation of stagnant zones. The working tank is mounted on a mobile platform with wheels, allowing for easy and quick movement between production areas.
- Fast and uniform dissolution without sediment thanks to hydrodynamic mixing
- Forced recirculation loop with product pump/inline homogenizer (optional)
- Mobile stainless steel platform on wheels
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Geometric volume: 800 l
The laboratory vacuum cutter mixer is designed for uniform grinding, emulsifying and mixing of food, cosmetic and pharmaceutical products, chemical mixtures with the addition of oil, dyes, concentrates or liquid flavors.
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
The appropriate mixing equipment for drum processing depends upon the properties of the products and with the available drum opening.
- Type of the equipment: Individual machine
- Voltage: 230 V/ 380-400V
Highly efficient production of a high viscosity pharmaceutical and cosmetic products.
- Material: Stainless steel
- Principle of operation: Batch mode
- Geometric volume: 500 l/ 800 l
Universal processing units for the production of food products. A diverse range of volume options available ranging from 100 to 900 liters, allowing you to select a model for production at any scale. Suitable for a wide range of applications.
- Material: Stainless steel
- Principle of operation: Batch mode
- Type of the equipment: Individual machine
- Country of origin: Slovakia
The salt dissolving equipment is designed for preparing high-quality marinades, brines with crystal salt, as well as various syrups with the addition of flavor enhancers and essences in small quantities.
- Material: Stainless steel
- Country of origin: Slovakia
- Volume: 200l/ 250l/
The Z-Sigma Arm paddle mixer is designed for intensive mixing, stirring, kneading and plasticizing products with high and very high viscosity, such as chewing gum base, stiff dough with low water content, toffee mass, soap base, adhesives.
- Double Z-shaped blade
- Very high shear force
- Minimum gap between z blades and the working container
- Independent electric drive for each blade
- Electric tilting for automatic unloading up to 180 degrees
- The mixer is made entirely out of food grade stainless steel AISI304
- Possibility to choose the side of tilting and unloading
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 70l/ 140/ 300l/ 460/ 700l/
- Voltage: 380-400V
Planetary mixers are primarily used in the confectionary industry. Offered in three different capacities.
- Material: Stainless steel
- Engine power, kW: 1,5 / 2,2
- Principle of operation: Batch mode
The new design of the universal cutter with gravity mixing is used for the production of thick and pasty products. The cutter is designed to carry out production processes such as cutting, mixing, crushing and emulsifying of various types of products to a liquid state. Thanks to the built-in duplicator, it can also be used as a device for the production of cream honey or cream honey soufflé.
- Cutting knives with a powerful 11 kW electric drive
- Frame mixing device with fluoroplastic scrapers
- Hatch opening sensor for safe maintenance
- Plexiglass hatch for visual inspection
- Duplicator for the thermal liquid around the bottom as well as the walls of the installation
- Inclined design for efficient grinding, homogenization and discharge of thick and viscous products
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 300l
- Total power, kW: 12
- Voltage: 380-400V
The price is set for the basic version of the reactor without additional options and the control panel
The vacuum vessel with a coolant duplicator and a mixing device is a universal solution for processing various products at sub-atmospheric pressure. Based on this simple device, you can select and modulate it into complex installations such as a vacuum evaporator, a vacuum cooking kettle, and a unit for the production of cream honey.
- Sloped Design - Gravity Mixing
- Bottom valve DN40 included in the basic version
- Small-volume duplicator - low costs for coolant heating/cooling
- Modular system: customization of the equipment and its functionalities by ordering additional options
- An easy to disassemble mixing device
- Material: Stainless steel
- Engine power, kW: 0,25
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 100l
- Voltage: 380-400V
- Max vacuum: -0,8 Bar
The price is indicated for the basic version of the set of equipment with a homogenizer
The equipment for the production of ice cream mixtures is based on a universal vacuum reactor with a coolant jacket and a multi-stage dispersant/homogenizer in an external circulation loop.
- Special type of a stirring device for easy disassembly and cleaning
- Processing with minimal product loss
- The bottom outlet valve is included in the basic version of the installation
- Multi-stage disperser for intensive wetting and homogenization of the flowing mixture
- External circulation circuit with a three-way valve for operation/washing of the equipment
- Reinforced agitator drive for thick and viscous mixtures
- Built-in vacuum pump
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 100l
- Total power, kW: 3
- Voltage: 380-400V
- Max vacuum: -0,8 Bar
The periodic drum coating/seasoning machine is designed to saturate and infuse a diverse range of products with flavorful aromas, vitamins, and various taste additives. It is utilized in the production of snacks, chips, cereals, and nuts, offering a wide array of flavor enhancements.
- Mechanical system for tilting the working bowl with fixation points in intermediate positions
- Special perforated blades for gentle product turning
- Powerful drum rotation drive
- Entirely made out of food grade stainless steel AISI304
- Easy control via an inverter (optional): speed control and reverse
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 100l
- Total power, kW: 0,55
Industrial churning machine available in two capacities. Simple production of butter.
- Geometric volume: 30 l/ 70 l