Ploughshare Mixers / Homogenizers NP 100-1800
The price depends on the selected modifications and specific options
The plow mixer is often used in the food, pharmaceutical, and chemical industries for mixing and saturating powder products with liquid media in order to obtain a high-quality mixture.
- High intensity and quality of mixing, stirring
- Short mixing time and a high productivity
- Guaranteed repeatability and reproducibility of the product batches
- Gentle handling of the product due to the mixing device's special plows
- A large number of options to choose from to fit a specific product type
- Air Purge Seals
Plow-shaped mixers are utilized in the production of seasonings, the confectionery industry, and applications requiring starch saturation. They also find use in the cosmetic and pharmaceutical industries, where it is essential to achieve a uniform mixture of components across various fractions in a batch or portion of a product.
Plow-shaped mixers allow you to process powder products and carry out the following technological processes:
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saturation with liquid media |
granulation |
applying coating |
mixing different fractions |
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Advantages:
- Pneumatic valves for product supply and unloading.
- Special air seals for the shaft and bearings.
- Hygienic design, internal surfaces ground to Ra<2 µm.
- Large sectional hatches for service and cleaning.
- A special mixing device with specifically shaped plows that create a “fluidized layer†inside the container when the product particles are suspended under the influence of vortex flows.
- The presence of choppers/knife heads for breaking lumps when adding liquid media.
The basic version and operating principle
It comprises a cylindrical horizontal drum on a supporting structure, inside of which a mixing shaft with plows and a powerful electric drive is installed. The shape of the plows follows the shape of the working container; they rotate fairly close to the walls of the mixer. When the shaft rotates, the components are mixed along a complex path from the walls to the axis of the drum. The components/mixture moves from plow to plow along the axis of the shaft, changing the trajectory of their movement. Their peripheral speed and geometric shape are coordinated to move the product against centrifugal force while maintaining axial direction. Liquid media are supplied to the installation using special heads (spray/rotary), the installation is equipped with a filter, the cartridge of which is selected and ordered additionally depending on the type of product.
The control system is selected by the customer additionally based on the desired degree of process automation. The unit is equipped with special Air Purge Seals, which require purified air from an external source. Compressed air is also required for the pneumatic product loading and unloading valves.
Options
- Control system with varying degrees of automation
- Additional choppers/cutting heads
- Source of purified air
- Filter cartridge
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 100l/ 700l/ 1200l/ 1800l
- Voltage: 380-400V
The new design of the universal cutter with gravity mixing is used for the production of thick and pasty products. The cutter is designed to carry out production processes such as cutting, mixing, crushing and emulsifying of various types of products to a liquid state. Thanks to the built-in duplicator, it can also be used as a device for the production of cream honey or cream honey soufflé.
- Cutting knives with a powerful 11 kW electric drive
- Frame mixing device with fluoroplastic scrapers
- Hatch opening sensor for safe maintenance
- Plexiglass hatch for visual inspection
- Duplicator for the thermal liquid around the bottom as well as the walls of the installation
- Inclined design for efficient grinding, homogenization and discharge of thick and viscous products
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 300l
- Total power, kW: 12
- Voltage: 380-400V
Model VMG S is an effective and reliable vacuum homogenizing unit designed to produce a wide range of liquid, pastry and viscous products with different requirements for the production conditions.
These meat mixers are characterized by their modern design and strong AISI 304 stainless steel construction.
- Material: Stainless steel
- Principle of operation: Batch mode
- Volume: 50l/ 110 l/ 163 l/ 250l/
The industrial planetary mixer is mainly used in the confectionary industry. Available in three different sizes: 120, 140 and 170 L.
- Engine power, kW: 5,5
- Voltage: 380-400V
Highly efficient production of a high viscosity pharmaceutical and cosmetic products.
- Material: Stainless steel
- Principle of operation: Batch mode
- Geometric volume: 500 l/ 800 l
This 800-liter capacity dissolver with a circulation pump is designed for preparing liquid solutions by dissolving substances directly in water or other working fluids. It is used in the food and beverage industries for ensuring uniform dissolution through hydrodynamic mixing in a forced recirculation loop.
Recirculation with a food-grade pump ensures rapid and uniform dissolution without sedimentation or the formation of stagnant zones. The working tank is mounted on a mobile platform with wheels, allowing for easy and quick movement between production areas.
- Fast and uniform dissolution without sediment thanks to hydrodynamic mixing
- Forced recirculation loop with product pump/inline homogenizer (optional)
- Mobile stainless steel platform on wheels
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Geometric volume: 800 l
Tilting atmospheric cooking kettle is designed for homogeneous cooking and mixing of sauces, smoothies, jams, spreads, soups, pasta, yoghurts, ice cream, curd desserts, mousse, air confectionery masses, pastry cream, fillings for sweets, waffles, rolls, chocolate, gingerbread, cookies, muffins, rolls, pastilla, marshmallows, meringues, marshmallows, brewed dough, sponge cake.
For a price quote, send us a request.
- Heating: Electric Steam
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 300l
- Voltage: 380-400V
- Geometric volume: 330
- Dimensions, mm: 1700x1030x1500
The VMG S 650P vacuum homogenizing unit can be used for making toothpaste as well as a variety of similar products with complex production requirements.
- The vacuum ensures effective air removal, eliminating the conditions for the development of bacteria and other pathogenic organisms.
- The special shape of the mixing device is tailored for the thickest and most viscous products.Â
- The Ultra Shear submersible homogenizer creates a stable emulsion.
- The cavitation processes aid in activating hydrodynamic mixing.
- Heating: Electric
- Material: Stainless steel
- Heating power, kW: 29
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 650l
- Total power, kW: 52
- Voltage: 380-400V
- Max vacuum: -0,8 Bar
The vacuum cutter is intended for large processing enterprises dealing in the confectionery, fruit and vegetable processing industries. They are intended for processing food down to a homogenous mixture with minimal air content.
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Voltage: 380-400V
A honey homogenizer is a batch-type device designed to improve the product's structure and organoleptic properties. It ensures a uniform consistency and stable texture of honey.
Homogenization is a processing technology that makes honey flowable and uniform, as well as inhibits crystal growth, thus meeting the needs of producers and consumers. The design, size, and angle of the rotary auger achieve a high level of homogenization, which also reduces raw material processing time.
- High level of homogenization, aimed at increasing stability and improving the honey's structure without altering the product's flavor.
- No dead spots or corners due to the inclined bottom of both the working tank and the auger mixer.
- The working tank is equipped with a jacket and a built-in water heating system.
- Large-diameter outlet valve installed at the lowest hydraulic point.
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Total power, kW: 4/ 7
- Loading, kg: 500/ 1100
The electric caramel cooking kettle with a reinforced mixing system and manual tilting is designed for processing thick and viscous products such as caramel, syrups, jams, fillings, creams, pastes and similar high-viscosity mixtures. The unit combines intensive electric heating with a powerful geared mixing system and stainless steel bottom scrapers for continuously removing the product from the heated surface, leading to efficient heat transfer during thermal processing.
- Built-in electric heating with a multi-layer sandwich bottom for uniform heat distribution
- Powerful geared mixing motor designed for thick and viscous products
- Stainless steel self-adjusting scrapers included in the basic version
- Manual tilting and unloading system with 8 working positions and a maximum tilt angle of 110°
- Professional bimetallic thermometer with a calibration function
- Heating: Electric
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 30l
The 60W / 250W Mixing lid transforms a standard 50-liter pot into a fully functional mixing unit. It is ideal for production processes involving low-viscosity products, requiring automatic, continuous, and uniform heat distribution via a mixing device, as well as creating and maintaining a homogeneous mixtures without intensive mechanical action.
- Efficient 60W or 250W drive for liquid and semi-liquid products
- Asymmetrical anchor-type stirrer for uniform internal product circulation
- Basic version includes a safety grill on the mixer lid
- Easy-to-remove, sectional-opening lid with a handle
- Simple and secure attachment of the lid with a stirrer to any pot with handles
- Materials in contact with the product are made entirely out of food-grade stainless steel
- Visual, safe process control thanks to the safety grill
- Ideal for equipping 400mm vessels with an automatic stirring system.
- Material: Stainless steel
- Engine power, kW: 0,06/ 0,25
- Country of origin: Slovakia
- Diameter, mm: 400
The continuous rotary mixer is a professional solution for mixing, stirring powder and bulk materials.
- Allows precise dosing of components during continuous mixing
- Low energy consumption with high processing volumes
- Made entirely out of stainless steel
- Adjustable working drum tilt
- Special blades for mixing bulk and fragile materials
- Material: Stainless steel
- Principle of operation: Continuous mode
- Country of origin: Slovakia
Universal atmospheric tanks for processing food products. A diverse range of volume options ranging from 100 to 900 liters, allowing you to select a model for production at any scale. Suitable for a wide range of applications.
- Material: Stainless steel
- Principle of operation: Batch mode
- Type of the equipment: Individual machine
- Country of origin: Slovakia
The salt dissolving equipment is designed for preparing high-quality marinades, brines with crystal salt, as well as various syrups with the addition of flavor enhancers and essences in small quantities.
- Material: Stainless steel
- Country of origin: Slovakia
- Volume: 200l/ 250l/
The appropriate mixing equipment for drum processing depends upon the properties of the products and with the available drum opening.
- Type of the equipment: Individual machine
- Voltage: 230 V/ 380-400V