Vacuum mixer MakVacMix 350-650
Multifunctional vacuum mixer/homogenizer for grinding, mixing, and homogenizing products to obtain homogeneous masses.
- Built-in jacket for the bottom and walls of the unit.
- Cutter knives with a powerful electric drive
- Slanted design for efficient mixing and chopping
- Forced circulation circuit (optional)
- Wide range of options
A unique feature of the system is the ability to replace the cutter knives installed in the lower part of the inclined reactor with a bottom homogenizer of the Ultra Shear type, enabling the creation of stable emulsions on a water-fat base.
A multifunctional vacuum mixer is often utilized for grinding, mixing and homogenizing, to obtain homogeneous masses of various products, it can be used for products such as:
|
|
|
|
|
|
|
|
Advantages:
- The vacuum reactor allows for thermal processing under vacuum conditions, which is important for the production of heat-sensitive products that lose their nutritional value at higher temperatures.
- Depending on the vacuum source which is available as an option, it is also possible to vacuum cool or vacuum the product to reduce pathogens in air bubbles created when chopping or beating the product.
- The vacuum also serves to maintain the sterility of processing procedures, reducing the potential for contamination. This is highly important both in the production of food items and in the manufacturing of toothpaste, gels, and creams.
- Mixing is 20% more efficient thanks to the inclined design of the structure. The cutter knives are installed at the lowest hydraulic point, ensuring high-quality product grinding. The mixing device and cutter knives facilitate "internal" circulation of the product, thereby achieving high product homogeneity.
- The mixer can be retrofitted with an external forced circulation circuit to increase the intensity of heat transfer, the pump of which also facilitates quick and convenient unloading of the product from the installation.
Processes:
|
|
|
|
|
|
Basic version
The basic version comprises an inclined vacuum reactor with a jacket for the coolant (heating or cooling medium supplied from an external source). In the initial version, it is equipped with cutter knives and a mixing device. As a vacuum source, the basic version uses an ejector powered by compressed air from an external source (the compressor is not included in the delivery). Product loading can be done through the top hatch of the unit or, optionally, using a pump through the outlet valve. The maximum vacuum depth is 0.8 Bar. In the basic version, the vacuum is not adjustable; as an option, a vacuum gauge can be installed to monitor and maintain the specified vacuum depth. The basic control version includes a thermal controller with a temperature sensor in the product and a controlled coolant supply valve. Frequency converters for cutter knives and the mixing device allow for the adjustment of the operating speed.
The coolant (water, steam) can be supplied into the installation's jacket. For certain coolants, the pressure at the entrance to the jacket can reach a maximum of 0.5 Bar; it is advisable to install a pressure reducer.
Options:
- Vacuum oil pump - recommended for creating a deep vacuum and vacuum cooling (to use the vacuum cooling function, it is recommended to select an additional option - a system for removing and condensing secondary steam).
- Water ring vacuum pump - recommended for quickly creating a vacuum, it requires a cold water supply (cold water connection) to operate.
- External forced circulation circuit with a self-priming pump for convenient and quick product unloading.
- Ultra Shear homogenizer - a kit for replacing cutter knives.
- Maintaining and adjusting the vacuum.
- A System for the removal and condensation of secondary steam.
- Sources of coolants (hot water supply, ice water stations).
- A system of cones with pipelines as well as control and shut-off valves.
- Automatic component dosing system based on a touch screen controller.
- Vacuum loading through a specialized pipe with a hose for vacuum filling of the container through the bottom valve to the level of the working fluid.
- Quiet compressor for compressed air at 6-10 Bar.
- CIP heads (nozzles) for washing are made out of food-grade stainless steel; as an additional option, rotary nozzles can be ordered to cover all surfaces of the container, including the opening hatch of the equipment.
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 350l/ 650l
- Total power, kW: 13/ 17
- Voltage: 380-400V
- Max vacuum: -0,8 Bar
You might also like
The vacuum cutter is intended for large processing enterprises dealing in the confectionery, fruit and vegetable processing industries. They are intended for processing food down to a homogenous mixture with minimal air content.
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Voltage: 380-400V
Vacuum mixer processing plant for viscous products is an ideal solution for the production of pilot batches and the industrial manufacturing of a wide range of products from small to medium capacity.
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 50l
The vacuum homogenizer with an inclined design is designed for processing and manufacturing a wide range of liquid, pasty and viscous products with different requirements for their production conditions and other products including those with a high viscosity.
- Material: Stainless steel
- Engine power, kW: 1,5 KW
- Principle of operation: Batch mode
- Country of origin: Slovakia
A twin-screw mixer with a homogenizer is an ideal solution for the production of creamy cheese, such as feta cheese, including with various flavors and seasonings. Thanks to mechanical homogenization, the cheese acquires a delicate structure without changing the individual taste properties of the product. It is used for plasticizing, creaming and softening butter, margarine and other fats.
- Capacity of the receiving hopper 50L
- Compact tabletop design for convenient operator maintenance
- A powerful independent drive for each screw with a reverser
- Easy maintenance and cleaning of the equipment
- Productivity: 250 kg/h/ 1500 kg/h
- Material: Stainless steel
- Principle of operation: Continuous mode
- Country of origin: Slovakia
- Total power, kW: 3,5
- Voltage: 380-400V
Mixers are carefully designed, constructed and tested to handle a variety of industrial applications that require mixing, dispersive mixing, distributive mixing and more.
- Material: Stainless steel
- Country of origin: Slovakia
- Voltage: 380-400V
- Geometric volume: 500 l
The vacuum cooking and mixing tank is used to boil products at low temperatures, which helps preserve the natural color, taste and nutrients in the product.
Vacuum equipment is used for cooking premium-quality jams, sauces, fruit and vegetable concentrates.
- Inclined design
- Efficient emptying
- High hygiene standards
- Material: Stainless steel
- Principle of operation: Batch mode
- Type of the equipment: Individual machine
- Country of origin: Slovakia
The tank is designed for heating and mixing chocolate, butter, margarine, honey and similar products.
- Material: Stainless steel
The VMG S 650P vacuum homogenizing unit can be used for making toothpaste as well as a variety of similar products with complex production requirements.
- The vacuum ensures effective air removal, eliminating the conditions for the development of bacteria and other pathogenic organisms.
- The special shape of the mixing device is tailored for the thickest and most viscous products.Â
- The Ultra Shear submersible homogenizer creates a stable emulsion.
- The cavitation processes aid in activating hydrodynamic mixing.
- Heating: Electric
- Material: Stainless steel
- Heating power, kW: 29
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 650l
- Total power, kW: 52
- Voltage: 380-400V
- Max vacuum: -0,8 Bar
The new design of the universal cutter with gravity mixing is used for the production of thick and pasty products. The cutter is designed to carry out production processes such as cutting, mixing, crushing and emulsifying of various types of products to a liquid state. Thanks to the built-in duplicator, it can also be used as a device for the production of cream honey or cream honey soufflé.
- Cutting knives with a powerful 11 kW electric drive
- Frame mixing device with fluoroplastic scrapers
- Hatch opening sensor for safe maintenance
- Plexiglass hatch for visual inspection
- Duplicator for the thermal liquid around the bottom as well as the walls of the installation
- Inclined design for efficient grinding, homogenization and discharge of thick and viscous products
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 300l
- Total power, kW: 12
- Voltage: 380-400V
A universal homogenizing module for mayonnaise production. The special compact atmospheric unit with a bottom homogenizer and a circulation system allows to create stable fat emulsion in just a few minutes!
- Compact design
- No dead zones and corners due to the conical shape of the unit
- Powerful bottom inline homogenizer with circulation
- Hygienic design
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 300l
- Total power, kW: 9
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
This mixing machine is intended for mixing sauerkraut with carrots, beets, salt, spices, also for salad, kimchi mixing etc.
- Material: Stainless steel
- Engine power, kW: 2,2
- Volume: 300l/ 600l/
A detachable lid with an automatic food stirrer for stainless steel 40 cm pots, suitable for volumes of 50 and 100 liters. An automatic stirrer allows you to mix and stir various products, including during thermal processing. The type of mixing device can be additionally selected depending on the required process.
- Professional industrial single-phase motor for 220-230 Volts
- The control is located directly on the motor housing or on the drive cable
- Easy and simple installation and fixation of the lid on the pan
- Suitable for standard 40 cm pots with a capacity of 50 or 100 liters
- The lid and stirrer are made entirely out of stainless steel
- Material: Stainless steel
- Engine power, kW: 0,18/ 0,25
- Principle of operation: Batch mode
- Voltage: 220-230V
The periodic drum coating/seasoning machine is designed to saturate and infuse a diverse range of products with flavorful aromas, vitamins, and various taste additives. It is utilized in the production of snacks, chips, cereals, and nuts, offering a wide array of flavor enhancements.
- Mechanical system for tilting the working bowl with fixation points in intermediate positions
- Special perforated blades for gentle product turning
- Powerful drum rotation drive
- Entirely made out of food grade stainless steel AISI304
- Easy control via an inverter (optional): speed control and reverse
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 100l
- Total power, kW: 0,55
Professional cooking boiler with a stirrer for particularly thick and viscous products. An excellent technical solution for the production of caramel, syrups and sugar paste for sugaring. The heating source is selected separately.
- The kettle can be used on all types of cooking surfaces, including induction
- The basic version has easily removable, self-aligning stainless steel scrapers
- Adjustable stirrer speed: 0–35 rpm (basic version), recommended range 10–25 rpm
- Professional 3-phase industrial motor
- The stirrer is turned on independently using a remote control with IP66 protection, connected to the boiler using quick-release connectors
- The unit can be connected to a 220-230 volt network even with a 3-phase motor!
- Material: Stainless steel
- Engine power, kW: 0,25/ 0,37
- Volume: 20l/ 50l/ 100l/ 150l
- Voltage: 220-230V
- Diameter, mm: 400/ 500/ 600
The laboratory vacuum cutter mixer is designed for uniform grinding, emulsifying and mixing of food, cosmetic and pharmaceutical products, chemical mixtures with the addition of oil, dyes, concentrates or liquid flavors.
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
These meat mixers are characterized by their modern design and strong AISI 304 stainless steel construction.
- Material: Stainless steel
- Principle of operation: Batch mode
- Volume: 50l/ 110 l/ 163 l/ 250l/
Paddle Mixer type is designed for fast and precise mixing for meat-mass production in meat processing factories. Can also be used for mixing products such as spices or tea.
- Material: Stainless steel
- Principle of operation: Batch mode
- Volume: 90/ 150l/ 200l/ 300l/ 400l/ 600l/ 850/ 2000 3000
Vacuum paddle mixers are designed for fast and precise mixing meat-mass in a vacuum. Used in meat production in meat processing factories.Â
- Material: Stainless steel
- Principle of operation: Batch mode
- Volume: 150l/ 200l/ 300l/ 400l/ 600l/ 850/ 3000