Vacuum mixer MakVacMix 350-650
Multifunctional vacuum mixer/homogenizer for grinding, mixing, and homogenizing products to obtain homogeneous masses.
- Built-in jacket for the bottom and walls of the unit.
- Cutter knives with a powerful electric drive
- Slanted design for efficient mixing and chopping
- Forced circulation circuit (optional)
- Wide range of options
A unique feature of the system is the ability to replace the cutter knives installed in the lower part of the inclined reactor with a bottom homogenizer of the Ultra Shear type, enabling the creation of stable emulsions on a water-fat base.
A multifunctional vacuum mixer is often utilized for grinding, mixing and homogenizing, to obtain homogeneous masses of various products, it can be used for products such as:
|
|
|
|
|
|
|
|
Advantages:
- The vacuum reactor allows for thermal processing under vacuum conditions, which is important for the production of heat-sensitive products that lose their nutritional value at higher temperatures.
- Depending on the vacuum source which is available as an option, it is also possible to vacuum cool or vacuum the product to reduce pathogens in air bubbles created when chopping or beating the product.
- The vacuum also serves to maintain the sterility of processing procedures, reducing the potential for contamination. This is highly important both in the production of food items and in the manufacturing of toothpaste, gels, and creams.
- Mixing is 20% more efficient thanks to the inclined design of the structure. The cutter knives are installed at the lowest hydraulic point, ensuring high-quality product grinding. The mixing device and cutter knives facilitate "internal" circulation of the product, thereby achieving high product homogeneity.
- The mixer can be retrofitted with an external forced circulation circuit to increase the intensity of heat transfer, the pump of which also facilitates quick and convenient unloading of the product from the installation.
Processes:
|
|
|
|
|
|
Basic version
The basic version comprises an inclined vacuum reactor with a jacket for the coolant (heating or cooling medium supplied from an external source). In the initial version, it is equipped with cutter knives and a mixing device. As a vacuum source, the basic version uses an ejector powered by compressed air from an external source (the compressor is not included in the delivery). Product loading can be done through the top hatch of the unit or, optionally, using a pump through the outlet valve. The maximum vacuum depth is 0.8 Bar. In the basic version, the vacuum is not adjustable; as an option, a vacuum gauge can be installed to monitor and maintain the specified vacuum depth. The basic control version includes a thermal controller with a temperature sensor in the product and a controlled coolant supply valve. Frequency converters for cutter knives and the mixing device allow for the adjustment of the operating speed.
The coolant (water, steam) can be supplied into the installation's jacket. For certain coolants, the pressure at the entrance to the jacket can reach a maximum of 0.5 Bar; it is advisable to install a pressure reducer.
Options:
- Vacuum oil pump - recommended for creating a deep vacuum and vacuum cooling (to use the vacuum cooling function, it is recommended to select an additional option - a system for removing and condensing secondary steam).
- Water ring vacuum pump - recommended for quickly creating a vacuum, it requires a cold water supply (cold water connection) to operate.
- External forced circulation circuit with a self-priming pump for convenient and quick product unloading.
- Ultra Shear homogenizer - a kit for replacing cutter knives.
- Maintaining and adjusting the vacuum.
- A System for the removal and condensation of secondary steam.
- Sources of coolants (hot water supply, ice water stations).
- A system of cones with pipelines as well as control and shut-off valves.
- Automatic component dosing system based on a touch screen controller.
- Vacuum loading through a specialized pipe with a hose for vacuum filling of the container through the bottom valve to the level of the working fluid.
- Quiet compressor for compressed air at 6-10 Bar.
- CIP heads (nozzles) for washing are made out of food-grade stainless steel; as an additional option, rotary nozzles can be ordered to cover all surfaces of the container, including the opening hatch of the equipment.
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 350l/ 650l
- Total power, kW: 13/ 17
- Voltage: 380-400V
- Max vacuum: -0,8 Bar
You might also like
The vacuum cutter is intended for large processing enterprises dealing in the confectionery, fruit and vegetable processing industries. They are intended for processing food down to a homogenous mixture with minimal air content.
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Voltage: 380-400V
Vacuum mixer processing plant for viscous products is an ideal solution for the production of pilot batches and the industrial manufacturing of a wide range of products from small to medium capacity.
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 50l
The vacuum homogenizer with an inclined design is designed for processing and manufacturing a wide range of liquid, pasty and viscous products with different requirements for their production conditions and other products including those with a high viscosity.
- Material: Stainless steel
- Engine power, kW: 1,5 KW
- Principle of operation: Batch mode
- Country of origin: Slovakia
The vacuum homogenizer is designed for whipping mayonnaise, ketchup, various sauces, confectionery pastes and fillings, condensed milk, jams and marmalades, canned goods, as well as similar liquid or pasty products with a homogeneous structure.
- Homogenizer in an external circulation loop
- Built-in vacuum generation and retention system
- Modular design with numerous options
- Possibility of automatic dosing of ingredients (optional)
- No additional pump required for loading/unloading
- Automatic top cover lifting system
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 650l
- Total power, kW: 13,5
- Voltage: 380-400V
- Max vacuum: -0,8 Bar
The salt dissolving equipment is designed for preparing high-quality marinades, brines with crystal salt, as well as various syrups with the addition of flavor enhancers and essences in small quantities.
- Material: Stainless steel
- Country of origin: Slovakia
- Volume: 200l/ 250l/
A professional mixer for the production of mayonnaise, sauces, soups and other homogenized products. The price depends on your production capacity, as well as the technological requirements.
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 100l/ 200l
- Total power, kW: 6
Planetary mixers are primarily used in the confectionary industry. Offered in three different capacities.
- Material: Stainless steel
- Engine power, kW: 1,5 / 2,2
- Principle of operation: Batch mode
The laboratory vacuum cutter mixer is designed for uniform grinding, emulsifying and mixing of food, cosmetic and pharmaceutical products, chemical mixtures with the addition of oil, dyes, concentrates or liquid flavors.
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
A vacuum evaporator is a device used to evaporate liquids at lower temperatures by creating a vacuum environment, which reduces the boiling point of the liquid and enables efficient evaporation without thermal degradation of sensitive materials. Working volume up to, l: 1900 l.
- Heating: Electric
- Material: Stainless steel
- Heating power, kW: 30
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Working volume: up to 1900 l
A spiral mixer with a fixed bowl and an electronic control panel. Available in various different capacities.
- Principle of operation: Batch mode
- Volume: 60l/ 80l/ 120 l/ 160 l/ 200l/ 250 l
- Voltage: 380-400V
These meat tumblers are designed for removing air and drawing moisture and marinade into the meat under the conditions of a vacuum.
- Material: Stainless steel
- Principle of operation: Batch mode
- Volume: 600l/ 900/ 1200l/ 2000 3000
The Mak Mix 100 L is a compact intensive plough mixer designed for fast and homogeneous mixing of dry products such as powders and granules. The unit operates on a ploughshare-type mixing principle using angled paddles, creating a dynamic fluidized mixing zone for efficient blending.
- Ploughshare-type mixer with angled paddles allows intensive mixing
- Fast and uniform mixing of powders and granular products
- Large bottom discharge hatch for quick and complete emptying
- Frequency converter (IP66) for adjusting the mixing speed
- Integrated safety sensor for lid opening
The twinscrew mixer with two horizontal shafts is designed for intensive mixing and kneading dough as well as chocolate, pralines and other similar products with medium or high viscosity.
- Material: Stainless steel
- Engine power, kW: 2,2
- Country of origin: Slovakia
- Weight: 281 kg
- Volume: 500l
The appropriate mixing equipment for drum processing depends upon the properties of the products and with the available drum opening.
- Type of the equipment: Individual machine
- Voltage: 230 V/ 380-400V
A detachable lid with an automatic food stirrer for stainless steel 40 cm pots, suitable for volumes of 50 and 100 liters. An automatic stirrer allows you to mix and stir various products, including during thermal processing. The type of mixing device can be additionally selected depending on the required process.
- Professional industrial single-phase motor for 220-230 Volts
- The control is located directly on the motor housing or on the drive cable
- Easy and simple installation and fixation of the lid on the pan
- Suitable for standard 40 cm pots with a capacity of 50 or 100 liters
- The lid and stirrer are made entirely out of stainless steel
- Material: Stainless steel
- Engine power, kW: 0,18/ 0,25
- Principle of operation: Batch mode
- Voltage: 220-230V
The dough mixer is a batch type mixing equipment, working in the opposite direction, to produce a wide range of dispersions and emulsions of varying viscosity.
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 100l/ 200l
This 800-liter capacity dissolver with a circulation pump is designed for preparing liquid solutions by dissolving substances directly in water or other working fluids. It is used in the food and beverage industries for ensuring uniform dissolution through hydrodynamic mixing in a forced recirculation loop.
Recirculation with a food-grade pump ensures rapid and uniform dissolution without sedimentation or the formation of stagnant zones. The working tank is mounted on a mobile platform with wheels, allowing for easy and quick movement between production areas.
- Fast and uniform dissolution without sediment thanks to hydrodynamic mixing
- Forced recirculation loop with product pump/inline homogenizer (optional)
- Mobile stainless steel platform on wheels
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Geometric volume: 800 l
These meat mixers are characterized by their modern design and strong AISI 304 stainless steel construction.
- Material: Stainless steel
- Principle of operation: Batch mode
- Volume: 50l/ 110 l/ 163 l/ 250l/
An evaporating unit is utilized to remove moisture from sweet substances through heating, transforming them into concentrated syrups or solutions.
- Material: Stainless steel
- Heating power, kW: 30
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Voltage: 380-400V
- Geometric volume: 200 l