Inline Homogenizer ULTRA SHEAR 5,5-15 kW
The inline homogenizer is designed for mixing, emulsifying, dispersing, and homogenizing thick and viscous products in the production of mayonnaise, soy milk, toothpaste, yogurt, and much more. It can be installed in an external circulation circuit of reactors, production lines, or used independently with a loading hopper for processing small volumes of products.
- Creates stable emulsions and suspensions
- Reduces particle size
- Quickly dissolves solids
- Accelerates chemical reactions
- Does not require an additional pump
The homogenizer – disperser Ultra Shear refers to continuous-action inline equipment designed for dispersing, homogenizing, and grinding coarse particles, as well as fatty compounds in various mixtures through rotary-cavitation action to produce homogeneus emulsions.
Homogenizing units are designed for fine mixing, dispersion and emulsification of ingredients for making products such as:
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Advantages:
- Modern design with an upper body made out of polished food grade stainless steel.
- Suitable for dissolving poorly wetted powders, coarse emulsions, and processing raw materials containing large pieces of products.
- The basic configuration includes a double mechanical shaft seal, which significantly increases the service life of the unit even when processing aggressive liquids and fluids containing abrasive particles at ambient temperatures of up to 110°C.
- Integrated cooling system for the double mechanical shaft seal.
- Easy to maintain, convenient and easy to clean.
Basic version
It comprises a rotary-pulsation unit with a powerful high-speed electric drive featuring a double mechanical seal, a cooling and lubrication system for the mechanical seal, an external casing made out of stainless steel, and height-adjustable legs.
Processes:
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Options:
- An inverter in the form of an independent control panel for adjusting the speed of the homogenizer
- Material: Stainless steel
- Engine power, kW: 5,5/ 7,5/ 9/ 11/ 15
- Principle of operation: Continuous mode
- Country of origin: Slovakia
- Voltage: 380-400V
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Compact, reliable, and easy to use. The frequency converter ensures smooth starting and stopping of the device's motor, reducing inrush currents, and adjusting the motor speed. It can also be connected to your smartphone via Bluetooth for convenient configuration and parameter adjustment.
Key benefits:
- Precise digital control at the touch of a button.
- Application macros.
- Switch between Industrial, Pump, and Fan modes for optimized operation.
- It is used and mounted directly on the equipment, eliminating the need for electrical cabinets. It can also be wall-mounted.
We also offer programming and installation of the frequency converter to ensure seamless integration and optimal functionality for your equipment.
- Type of equipment: Optional equipment
The marinades production line is a semi-automatic, semi-continuous industrial system designed for the production of liquid and semi-liquid food formulations. It integrates mechanical processing, vacuum mixing, thermal treatment, filtration, and precise dosing into a single technological flow, ensuring stable and repeatable production.
The system is designed for the production of homogeneous marinades, sauces, and liquid seasoning bases with controlled texture and composition.
- The semi-continuous processing line is suitable for producing marinades and similar food products
- Integrated homogenization, mixing, heating, cooling, filtration, and dosing
- Vacuum processing is utilized for improved product structure and stability
- Modular system based on professional 300 L and 600 L homogenization units
- The configuration can be customized depending on individual production requirements
The vacuum homogenizer is designed for whipping mayonnaise, ketchup, various sauces, confectionery pastes and fillings, condensed milk, jams and marmalades, canned goods, as well as similar liquid or pasty products with a homogeneous structure.
- Homogenizer in an external circulation loop
- Built-in vacuum generation and retention system
- Modular design with numerous options
- Possibility of automatic dosing of ingredients (optional)
- No additional pump required for loading/unloading
- Automatic top cover lifting system
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 650l
- Total power, kW: 13,5
- Voltage: 380-400V
- Max vacuum: -0,8 Bar
This compact plant milk production unit is designed for the hydrodynamic extraction and homogenization of plant-based raw materials, including legumes, grains, nuts and seeds. It combines the processing principle of our MH 150 plant milk production equipment with the practical design of our Z-series food processing platform. The working vessel features a powerful homogenizer mounted directly underneath and a tilting design for convenient product discharge.
- Efficient extraction and homogenization of plant-based raw materials
- Bottom-mounted high-power homogenizer
- Hydrodynamic mixing and particle size reduction
- Optional direct steam injection for intensive heating
- Tilting vessel for convenient product discharge
- Mobile stainless steel supporting frame
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 50l
A twin-screw mixer with a homogenizer is an ideal solution for the production of creamy cheese, such as feta cheese, including with various flavors and seasonings. Thanks to mechanical homogenization, the cheese acquires a delicate structure without changing the individual taste properties of the product. It is used for plasticizing, creaming and softening butter, margarine and other fats.
- Capacity of the receiving hopper 50L
- Compact tabletop design for convenient operator maintenance
- A powerful independent drive for each screw with a reverser
- Easy maintenance and cleaning of the equipment
- Productivity: 250 kg/h/ 1500 kg/h
- Material: Stainless steel
- Principle of operation: Continuous mode
- Country of origin: Slovakia
- Total power, kW: 3,5
- Voltage: 380-400V
Highly efficient production of a high viscosity pharmaceutical and cosmetic products.
- Material: Stainless steel
- Principle of operation: Batch mode
- Geometric volume: 500 l/ 800 l
- Material: Stainless steel
- Principle of operation: Continuous mode
- Country of origin: Slovakia
This 800-liter capacity dissolver with a circulation pump is designed for preparing liquid solutions by dissolving substances directly in water or other working fluids. It is used in the food and beverage industries for ensuring uniform dissolution through hydrodynamic mixing in a forced recirculation loop.
Recirculation with a food-grade pump ensures rapid and uniform dissolution without sedimentation or the formation of stagnant zones. The working tank is mounted on a mobile platform with wheels, allowing for easy and quick movement between production areas.
- Fast and uniform dissolution without sediment thanks to hydrodynamic mixing
- Forced recirculation loop with product pump/inline homogenizer (optional)
- Mobile stainless steel platform on wheels
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Geometric volume: 800 l
The homogenizer is designed to homogenize, mix and disintegrate / grind different fluids and components into small particles.
- Principle of operation: Continuous mode
- Country of origin: Slovakia
- Voltage: 380-400V
The price is indicated for the basic version of the vacuum reactor without additional options, the final cost depends on the modifications
The vacuum homogenizer is an ideal solution for the production of food, for example mayonnaise, it is also suitable for the cosmetics industry - the production of toothpaste. This model of the homogenizer is based on a vacuum reactor with an external homogenizer and an external circulation circuit, the parameters of which are selected as options.
- Tilted design - 25% more efficient mixing
- Easily disassembled reinforced frame mixer, for thick and viscous products
- Jacket for the coolant around the bottom and walls of the working reactor
- The vacuum reactor can withstand a vacuum up to -0.8 Bar
- A large number of options to choose from to suit various requirements
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 300l/ 650l
- Total power, kW: 0,55
- Voltage: 380-400V
- Max vacuum: -0,8 Bar
The circulation type homogenizer is designed for emulsifying thick fluids and other viscous materials within the food, chemical and cosmetic industries. Its working principle is based on the rotor/stator principle.
You can check out our new recirculation homogenizer model by following this link.
- Material: Stainless steel
- Engine power, kW: 1,1/ 7,5 kW
- Country of origin: Slovakia
The homogenization of butter is carried out in order to improve the butter's consistency and taste stability under storage conditions.
- Material: Stainless steel
- Principle of operation: Continuous mode
- Country of origin: Slovakia
The VMG S 650P vacuum homogenizing unit can be used for making toothpaste as well as a variety of similar products with complex production requirements.
- The vacuum ensures effective air removal, eliminating the conditions for the development of bacteria and other pathogenic organisms.
- The special shape of the mixing device is tailored for the thickest and most viscous products.
- The Ultra Shear submersible homogenizer creates a stable emulsion.
- The cavitation processes aid in activating hydrodynamic mixing.
- Heating: Electric
- Material: Stainless steel
- Heating power, kW: 29
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 650l
- Total power, kW: 52
- Voltage: 380-400V
- Max vacuum: -0,8 Bar
The AHU universal homogenizer is a compact inline unit designed for emulsifying, mixing, homogenizing, and dispersing liquid and semi-liquid products. It is suitable for use in food processing, cosmetic production, and chemical applications for homogeneous particle size reduction and uniform product structure.
- The AHU homogenizer is used for preparing homogeneous emulsions, solutions and uniform, stable suspensions.
- It enables efficient processing of liquid and semi-liquid products in the food, cosmetic, pharmaceutical and chemical industries.
- Equipped with a 14-stage YUMIX basic 2.2kW with the possibility to adjust the distance between the rotor and stator, with a 9 position conical teeth configuration
- Integrated recirculation loop, helps to achieve the desired particle size in the circulation circuit
- Material: Stainless steel
- Engine power, kW: 1,1/ 7,5 kW
- Country of origin: Slovakia
The universal 300 L homogenizer is designed for intensive mixing, dispersion, and homogenization of liquid, semi-liquid, and viscous food products. The system is equipped with a powerful 11 kW internal rotor-stator homogenizer that creates strong internal product circulation directly inside the vessel, eliminating the need for external recirculation loops and significantly improving processing efficiency.
- Powerful 11 kW rotor-stator homogenizing system
- Special system for internal circulation of the product
- Inclined vessel design for gravity mixing and improved discharge
- External jacket for supplying hot / cold water for thermal processing
- Plexiglass inspection hatch with a safety sensor
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 300l
- Total power, kW: 12
The price is set for the basic version of the installation without additional equipment.
The vacuum homogenizer is designed for a wide range of processes such as for the production of mayonnaise, ketchup, various sauces, confectionery pastes and fillings, liquid or paste like products with a homogeneous structure. It is also suitable for the production of various creams, gels, shampoos and other products in the cosmetic industry.
- Built-in Ultra Shear bottom homogenizer
- Mixing device with movable scrapers
- Tilting version for easy unloading
- Wide range of applications
- Entirely made of food grade stainless steel AISI304/ AISI316 - option
- Compact design
- Lots of additional options to choose from
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 20l/ 50l
- Total power, kW: 2,3/ 3
- Voltage: 220-230V
- Max vacuum: -0,8 Bar
The price is set for the basic version of the installation for making plant milk without a steam generator
The Veggie Milk cooking kettle is used as a unit for hydrodynamic thermal extraction of substances from legumes and nuts to create a finished suspension - the basis of plant based drinks.
- Efficient and fast extraction
- Partial pasteurization due to direct steam injection
- High-powered bottom homogenizer
- Hydrodynamic mixing
- Mechanical shaft seal for the homogenizer with an open cooling system
- Safety grid on the hatch cover for safe product loading
- Sectional plexiglass hatch for visual inspection
- Productivity: 600 kg/h for soybeans
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 120l
- Total power, kW: 7,5
- Voltage: 380-400V