Inline Homogenizer ULTRA SHEAR 5,5-15 kW
The inline homogenizer is designed for mixing, emulsifying, dispersing, and homogenizing thick and viscous products in the production of mayonnaise, soy milk, toothpaste, yogurt, and much more. It can be installed in an external circulation circuit of reactors, production lines, or used independently with a loading hopper for processing small volumes of products.
- Creates stable emulsions and suspensions
- Reduces particle size
- Quickly dissolves solids
- Accelerates chemical reactions
- Does not require an additional pump
The homogenizer – disperser Ultra Shear refers to continuous-action inline equipment designed for dispersing, homogenizing, and grinding coarse particles, as well as fatty compounds in various mixtures through rotary-cavitation action to produce homogeneus emulsions.
Homogenizing units are designed for fine mixing, dispersion and emulsification of ingredients for making products such as:
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Advantages:
- Modern design with an upper body made out of polished food grade stainless steel.
- Suitable for dissolving poorly wetted powders, coarse emulsions, and processing raw materials containing large pieces of products.
- The basic configuration includes a double mechanical shaft seal, which significantly increases the service life of the unit even when processing aggressive liquids and fluids containing abrasive particles at ambient temperatures of up to 110°C.
- Integrated cooling system for the double mechanical shaft seal.
- Easy to maintain, convenient and easy to clean.
Basic version
It comprises a rotary-pulsation unit with a powerful high-speed electric drive featuring a double mechanical seal, a cooling and lubrication system for the mechanical seal, an external casing made out of stainless steel, and height-adjustable legs.
Processes:
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Options:
- An inverter in the form of an independent control panel for adjusting the speed of the homogenizer
- Material: Stainless steel
- Engine power, kW: 5,5/ 7,5/ 9/ 11/ 15
- Principle of operation: Continuous mode
- Country of origin: Slovakia
- Voltage: 380-400V
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Compact, reliable, and easy to use. The frequency converter ensures smooth starting and stopping of the device's motor, reducing inrush currents, and adjusting the motor speed. It can also be connected to your smartphone via Bluetooth for convenient configuration and parameter adjustment.
Key benefits:
- Precise digital control at the touch of a button.
- Application macros.
- Switch between Industrial, Pump, and Fan modes for optimized operation.
- It is used and mounted directly on the equipment, eliminating the need for electrical cabinets. It can also be wall-mounted.
We also offer programming and installation of the frequency converter to ensure seamless integration and optimal functionality for your equipment.
- Type of the equipment: Optional equipment
The universal 300 L homogenizer is designed for intensive mixing, dispersion, and homogenization of liquid, semi-liquid, and viscous food products. The system is equipped with a powerful 11 kW internal rotor-stator homogenizer that creates strong internal product circulation directly inside the vessel, eliminating the need for external recirculation loops and significantly improving processing efficiency.
- Powerful 11 kW rotor-stator homogenizing system
- Special system for internal circulation of the product
- Inclined vessel design for gravity mixing and improved discharge
- External jacket for supplying hot / cold water for thermal processing
- Plexiglass inspection hatch with a safety sensor
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 300l
- Total power, kW: 12
The vacuum homogenizer is designed for whipping mayonnaise, ketchup, various sauces, confectionery pastes and fillings, condensed milk, jams and marmalades, canned goods, as well as similar liquid or pasty products with a homogeneous structure.
- Homogenizer in an external circulation loop
- Built-in vacuum generation and retention system
- Modular design with numerous options
- Possibility of automatic dosing of ingredients (optional)
- No additional pump required for loading/unloading
- Automatic top cover lifting system
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 650l
- Total power, kW: 13,5
- Voltage: 380-400V
- Max vacuum: -0,8 Bar
The VMG S 650P vacuum homogenizing unit can be used for making toothpaste as well as a variety of similar products with complex production requirements.
- The vacuum ensures effective air removal, eliminating the conditions for the development of bacteria and other pathogenic organisms.
- The special shape of the mixing device is tailored for the thickest and most viscous products.Â
- The Ultra Shear submersible homogenizer creates a stable emulsion.
- The cavitation processes aid in activating hydrodynamic mixing.
- Heating: Electric
- Material: Stainless steel
- Heating power, kW: 29
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 650l
- Total power, kW: 52
- Voltage: 380-400V
- Max vacuum: -0,8 Bar
The mixers are made up of a double-walled cylindrical stainless steel vessel with cavity, with drain hole and 50 cm diameter butterfly valve. The cavity is filled with water which is heated by an electric resistance thermostat. The honey is mixed by blades with a marine propeller profile, adjustable in height along an oblique shaft.Â
- Material: Stainless steel
- Engine power, kW: 0,37/ 0,55/ 1,1
- Principle of operation: Batch mode
- Volume: 100 kg / 250 kg/ 600 kg/ 1000 kg/ 2000 kg
The circulation type homogenizer is designed for emulsifying thick fluids and other viscous materials within the food, chemical and cosmetic industries. Its working principle is based on the rotor/stator principle.
You can check out our new recirculation homogenizer model by following this link.
- Material: Stainless steel
- Engine power, kW: 1,1/ 7,5 kW
- Country of origin: Slovakia
A universal homogenizing module for mayonnaise production. The special compact atmospheric unit with a bottom homogenizer and a circulation system allows to create stable fat emulsion in just a few minutes!
- Compact design
- No dead zones and corners due to the conical shape of the unit
- Powerful bottom inline homogenizer with circulation
- Hygienic design
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 300l
- Total power, kW: 9
The vacuum homogenizer with an inclined design is designed for processing and manufacturing a wide range of liquid, pasty and viscous products with different requirements for their production conditions and other products including those with a high viscosity.
- Material: Stainless steel
- Engine power, kW: 1,5 KW
- Principle of operation: Batch mode
- Country of origin: Slovakia
The Homogenizer F230 is a compact industrial processing unit designed for controlled heating or cooling, homogenization, and mixing of food products. The unit is equipped with a high-speed bottom-mounted homogenizer, an optional anchor stirrer, and a jacketed vessel (duplicator) for thermal processing, enabling stable product structure formation within a single installation.
- Built-in high-speed homogenizer for efficient particle size reduction
- Three-layer vessel with a jacket for heating or cooling (up to 0.5 bar)
- Optional frame mixer with adjustable speed via frequency converter
- Compact hygienic design for batch processing up to 200 L
- Suitable for homogenization, thermal processing, and fermentation-based applications
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 200l
The marinades production line is a semi-automatic, semi-continuous industrial system designed for the production of liquid and semi-liquid food formulations. It integrates mechanical processing, vacuum mixing, thermal treatment, filtration, and precise dosing into a single technological flow, ensuring stable and repeatable production.
The system is designed for the production of homogeneous marinades, sauces, and liquid seasoning bases with controlled texture and composition.
- The semi-continuous processing line is suitable for producing marinades and similar food products
- Integrated homogenization, mixing, heating, cooling, filtration, and dosing
- Vacuum processing is utilized for improved product structure and stability
- Modular system based on professional 300 L and 600 L homogenization units
- The configuration can be customized depending on individual production requirements
The homogenization of butter is carried out in order to improve the butter's consistency and taste stability under storage conditions.
- Material: Stainless steel
- Principle of operation: Continuous mode
- Country of origin: Slovakia
The homogenizer is designed to homogenize, mix and disintegrate / grind different fluids and components into small particles.
- Principle of operation: Continuous mode
- Country of origin: Slovakia
- Voltage: 380-400V
Vacuum homogenizer VMG M is the ideal solution for the production of pilot batches and the industrial production of a wide range of products of small and medium production. The price depends on the production capacity.
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 100l
- Max vacuum: -0,8 Bar
- Working volume: 50-80l
The price is indicated for the basic version of the vacuum reactor without additional options, the final cost depends on the modifications
The vacuum homogenizer is an ideal solution for the production of food, for example mayonnaise, it is also suitable for the cosmetics industry - the production of toothpaste. This model of the homogenizer is based on a vacuum reactor with an external homogenizer and an external circulation circuit, the parameters of which are selected as options.
- Tilted design - 25% more efficient mixing
- Easily disassembled reinforced frame mixer, for thick and viscous products
- Jacket for the coolant around the bottom and walls of the working reactor
- The vacuum reactor can withstand a vacuum up to -0.8 Bar
- A large number of options to choose from to suit various requirements
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 300l/ 650l
- Total power, kW: 0,55
- Voltage: 380-400V
- Max vacuum: -0,8 Bar
The butter texturizer FBHG is intended for mechanical processing of frozen blocks of butter, animal fat, margarine and other plan fats, without prior defrosting.
- Material: Stainless steel
- Principle of operation: Continuous mode
A honey homogenizer is a batch-type device designed to improve the product's structure and organoleptic properties. It ensures a uniform consistency and stable texture of honey.
Homogenization is a processing technology that makes honey flowable and uniform, as well as inhibits crystal growth, thus meeting the needs of producers and consumers. The design, size, and angle of the rotary auger achieve a high level of homogenization, which also reduces raw material processing time.
- High level of homogenization, aimed at increasing stability and improving the honey's structure without altering the product's flavor.
- No dead spots or corners due to the inclined bottom of both the working tank and the auger mixer.
- The working tank is equipped with a jacket and a built-in water heating system.
- Large-diameter outlet valve installed at the lowest hydraulic point.
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Total power, kW: 4/ 7
- Loading, kg: 500/ 1100
The price is indicated for the basic version of the set of equipment with a homogenizer
The equipment for the production of ice cream mixtures is based on a universal vacuum reactor with a coolant jacket and a multi-stage dispersant/homogenizer in an external circulation loop.
- Special type of a stirring device for easy disassembly and cleaning
- Processing with minimal product loss
- The bottom outlet valve is included in the basic version of the installation
- Multi-stage disperser for intensive wetting and homogenization of the flowing mixture
- External circulation circuit with a three-way valve for operation/washing of the equipment
- Reinforced agitator drive for thick and viscous mixtures
- Built-in vacuum pump
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 100l
- Total power, kW: 3
- Voltage: 380-400V
- Max vacuum: -0,8 Bar