Ploughshare Mixers / Homogenizers NP 100-1800
The price depends on the selected modifications and specific options
The plow mixer is often used in the food, pharmaceutical, and chemical industries for mixing and saturating powder products with liquid media in order to obtain a high-quality mixture.
- High intensity and quality of mixing, stirring
- Short mixing time and a high productivity
- Guaranteed repeatability and reproducibility of the product batches
- Gentle handling of the product due to the mixing device's special plows
- A large number of options to choose from to fit a specific product type
- Air Purge Seals
Plow-shaped mixers are utilized in the production of seasonings, the confectionery industry, and applications requiring starch saturation. They also find use in the cosmetic and pharmaceutical industries, where it is essential to achieve a uniform mixture of components across various fractions in a batch or portion of a product.
Plow-shaped mixers allow you to process powder products and carry out the following technological processes:
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saturation with liquid media |
granulation |
applying coating |
mixing different fractions |
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Advantages:
- Pneumatic valves for product supply and unloading.
- Special air seals for the shaft and bearings.
- Hygienic design, internal surfaces ground to Ra<2 µm.
- Large sectional hatches for service and cleaning.
- A special mixing device with specifically shaped plows that create a “fluidized layer†inside the container when the product particles are suspended under the influence of vortex flows.
- The presence of choppers/knife heads for breaking lumps when adding liquid media.
The basic version and operating principle
It comprises a cylindrical horizontal drum on a supporting structure, inside of which a mixing shaft with plows and a powerful electric drive is installed. The shape of the plows follows the shape of the working container; they rotate fairly close to the walls of the mixer. When the shaft rotates, the components are mixed along a complex path from the walls to the axis of the drum. The components/mixture moves from plow to plow along the axis of the shaft, changing the trajectory of their movement. Their peripheral speed and geometric shape are coordinated to move the product against centrifugal force while maintaining axial direction. Liquid media are supplied to the installation using special heads (spray/rotary), the installation is equipped with a filter, the cartridge of which is selected and ordered additionally depending on the type of product.
The control system is selected by the customer additionally based on the desired degree of process automation. The unit is equipped with special Air Purge Seals, which require purified air from an external source. Compressed air is also required for the pneumatic product loading and unloading valves.
Options
- Control system with varying degrees of automation
- Additional choppers/cutting heads
- Source of purified air
- Filter cartridge
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 100l/ 700l/ 1200l/ 1800l
- Voltage: 380-400V
The VMG S 650P vacuum homogenizing unit can be used for making toothpaste as well as a variety of similar products with complex production requirements.
- The vacuum ensures effective air removal, eliminating the conditions for the development of bacteria and other pathogenic organisms.
- The special shape of the mixing device is tailored for the thickest and most viscous products.Â
- The Ultra Shear submersible homogenizer creates a stable emulsion.
- The cavitation processes aid in activating hydrodynamic mixing.
- Heating: Electric
- Material: Stainless steel
- Heating power, kW: 29
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 650l
- Total power, kW: 52
- Voltage: 380-400V
- Max vacuum: -0,8 Bar
The electric caramel cooking kettle with a reinforced mixing system and manual tilting is designed for processing thick and viscous products such as caramel, syrups, jams, fillings, creams, pastes and similar high-viscosity mixtures. The unit combines intensive electric heating with a powerful geared mixing system and stainless steel bottom scrapers for continuously removing the product from the heated surface, leading to efficient heat transfer during thermal processing.
- Built-in electric heating with a multi-layer sandwich bottom for uniform heat distribution
- Powerful geared mixing motor designed for thick and viscous products
- Stainless steel self-adjusting scrapers included in the basic version
- Manual tilting and unloading system with 8 working positions and a maximum tilt angle of 110°
- Professional bimetallic thermometer with a calibration function
- Heating: Electric
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 30l
Stainlees steel free standing mixer for meat and dough.
- Material: Stainless steel
- Engine power, kW: 0,75 1,1
- Principle of operation: Batch mode
- Volume: 40 60l/ 80l/ 120l
Vacuum homogenizer VMG M is the ideal solution for the production of pilot batches and the industrial production of a wide range of products of small and medium production. The price depends on the production capacity.
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 100l
- Max vacuum: -0,8 Bar
- Working volume: 50-80l
A vacuum diffuser is a device used in the food industry to remove oxygen from a product under vacuum conditions, primarily employed for enhancing the preservation of food by reducing oxidation and extending shelf life.
- Material: Stainless steel
- Principle of operation: Batch mode
- Type of the equipment: Individual machine
- Country of origin: Slovakia
- Volume: 200l/ 1000l
- Voltage: 380-400V
- Max vacuum: -0,8 Bar
A vacuum evaporator is a device used to evaporate liquids at lower temperatures by creating a vacuum environment, which reduces the boiling point of the liquid and enables efficient evaporation without thermal degradation of sensitive materials. Working volume up to, l: 1900 l.
- Heating: Electric
- Material: Stainless steel
- Heating power, kW: 30
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Working volume: up to 1900 l
The tank is designed for heating and mixing chocolate, butter, margarine, honey and similar products.
- Material: Stainless steel
The atmospheric tank with an inclined design is used for mixing, stirring, and dissolving various products. By supplying a thermal carrier to the unit’s jacket (duplicator) from an external source, thermal processing such as heating or cooling can occur (i.e. heating or cooling from an external coolant source with an inlet pressure of up to 0.5 bar). These units are widely utilized in the food and cosmetic industries.
- Inclined design: 50% more efficient mixing
- Due to the inclination angle of the working tank, rapid and complete (100%) emptying is achieved.
- Efficient heat transfer through the heating/cooling jacket
- No dead zones during mixing!
- Modular system with a wide range of additional options
- Material: Stainless steel
- Principle of operation: Batch mode
- Type of the equipment: Individual machine
- Country of origin: Slovakia
- Working volume: 100l/ 200l/ 300l/ 450l/ 600l/ 900l
The periodic drum coating/seasoning machine is designed to saturate and infuse a diverse range of products with flavorful aromas, vitamins, and various taste additives. It is utilized in the production of snacks, chips, cereals, and nuts, offering a wide array of flavor enhancements.
- Mechanical system for tilting the working bowl with fixation points in intermediate positions
- Special perforated blades for gentle product turning
- Powerful drum rotation drive
- Entirely made out of food grade stainless steel AISI304
- Easy control via an inverter (optional): speed control and reverse
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 100l
- Total power, kW: 0,55
The price is indicated for the basic version of the set of equipment with a homogenizer
The equipment for the production of ice cream mixtures is based on a universal vacuum reactor with a coolant jacket and a multi-stage dispersant/homogenizer in an external circulation loop.
- Special type of a stirring device for easy disassembly and cleaning
- Processing with minimal product loss
- The bottom outlet valve is included in the basic version of the installation
- Multi-stage disperser for intensive wetting and homogenization of the flowing mixture
- External circulation circuit with a three-way valve for operation/washing of the equipment
- Reinforced agitator drive for thick and viscous mixtures
- Built-in vacuum pump
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 100l
- Total power, kW: 3
- Voltage: 380-400V
- Max vacuum: -0,8 Bar
These meat tumblers are designed for removing air and drawing moisture and marinade into the meat under the conditions of a vacuum.
- Material: Stainless steel
- Principle of operation: Batch mode
- Volume: 600l/ 900/ 1200l/ 2000 3000
Running of various production processes such as cutting, mixing, crushing, refining and emulsifying different types of product in a single unit.
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Weight: 359 kg
- Volume: 150l
The industrial planetary mixer is mainly used in the confectionary industry. Available in three different sizes: 120, 140 and 170 L.
- Engine power, kW: 5,5
- Voltage: 380-400V
The AA50 adjustable industrial mixer is designed for efficient, high-performance mixing of liquid, viscous and pasty products, as well as for dispersing dry ingredients (pigments, dyes and other materials) in a liquid medium to obtain highly dispersed suspensions, emulsions and pastes.
- Material: Stainless steel
Professional cooking boiler with a stirrer for particularly thick and viscous products. An excellent technical solution for the production of caramel, syrups and sugar paste for sugaring. The heating source is selected separately.
- The kettle can be used on all types of cooking surfaces, including induction
- The basic version has easily removable, self-aligning stainless steel scrapers
- Adjustable stirrer speed: 0–35 rpm (basic version), recommended range 10–25 rpm
- Professional 3-phase industrial motor
- The stirrer is turned on independently using a remote control with IP66 protection, connected to the boiler using quick-release connectors
- The unit can be connected to a 220-230 volt network even with a 3-phase motor!
- Material: Stainless steel
- Engine power, kW: 0,25/ 0,37
- Volume: 20l/ 50l/ 100l/ 150l
- Voltage: 220-230V
- Diameter, mm: 400/ 500/ 600
We offer different types of dryers for different products.
- Material: Stainless steel
- Engine power, kW: 2,2
- Type of the equipment: Individual machine
- Country of origin: Slovakia