Vacuum mixer with a homogenizer VMG SL 300
The vacuum homogenizer with an inclined design is designed for processing and manufacturing a wide range of liquid, pasty and viscous products with different requirements for their production conditions and other products including those with a high viscosity.
The vacuum mixing unit provides the highest level of homogenization of the mixture and intensive mixing for a short time and with minimal energy consumption.
Carried out processes:
- Heating, cooling
- Cooking
- Mixing
- Dispersion
- Emulsification
- Homogenization
- Deaeration
Design
The plant’s design consists of a thermally insulated cylindrical vessel equipped with a heating jacket for a liquid heat-carrier or steam. Depending on the customer’s requirements, the working vessel’s design can be welded or fitted with a lifting or hinged lid. The unit is equipped with a frame agitator with a top or bottom drive and built into the bottom of the vessel’s homogenizer type rotor stator. The plant in its standard configuration is equipped with a vacuum station and an automatic control system based on PLC.
The product is intensively circulated through an integrated high performance homogenizer and mixed with a horizontal agitator, providing efficient heat transfer between the sides of the vessel and the product. The special shape of the agitator and the placement of the emulsifying homogenizer ensure efficient operation of the plant using only 15% of the total volume of the vessel. Installation of a one or two-level contour of the outer recirculation is possible.
A highly hygienic design of a vacuum emulsifying mixer is made in accordance with the requirements of GMP.Â
Features and options
- Any degree of surface treatment.
- Standard configuration of the plant is designed to work under a vacuum; it is possible to manufacture the plant for operation at significant pressure.
- Any form of agitator on demand, variable speed mixer.
- Ability to install a multi-stage homogenizer to produce super thin emulsions and ointments.
- Possibility for installation of an external high speed homogenizer, which for certain applications may replace the use of a high pressure homogenizer. Feeding of ingredients with a flow meter or tensometric system.
- Device for sanitary sampling during the process.
- When inserting of powdered ingredients directly into the vacuum chamber, a homogenizer for complete wetting and uniform distribution of the particulates in the fluid.
- Fixed or rotary CIP balls.
- Interchangeable working elements of homogenizer allow picking the perfect type of rotor and stator for various applications.
- Advanced control system with visualization, temperature control, agitator speed, homogenizer speed, depth of the vacuum pressure.
Technical characteristics:
- Working volume 250 - 270 L
- Agitator drive 1.5 kW
- Length without cabinet 1280 mm.
- The homogenizer is three-shell, the heating is provided by a heat transfer medium, which is supplied from an external source (cooling also from an external source).
- The homogenizer is equipped with two temperature sensors (which are used to sense the temperature of the product and the heating liquid).
- Homogenization is provided by an inline homogenizer with an electric motor with an output of 7.5 kW.
- Mixing of the product is ensured by a paddle full-volume stirrer.
- The agitator is driven by a 1.5 kW motor with a frequency converter.
- The frame has adjustable legs.
- The vacuum homogenizer is equipped with both analog and digital vacuum gauges / pressure gauges (analog range is from -1 to 0 bar) digital (SMC PSE533-M5L) has a range of -101 - 101 kPa.
- The product outlet is secured through a DN 50 pipe.
- The vacuum unit serves for better efficiency due to the fact that it lowers the boiling point of the liquid, which requires less heat for heating and thus less power.
- Material: Stainless steel
- Engine power, kW: 1,5 KW
- Principle of operation: Batch mode
- Country of origin: Slovakia
You might also like
A professional mixer for the production of mayonnaise, sauces, soups and other homogenized products. The price depends on your production capacity, as well as the technological requirements.
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 100l/ 200l
- Total power, kW: 6
The price is set for the basic version of the installation without additional equipment.
The vacuum homogenizer is designed for a wide range of processes such as for the production of mayonnaise, ketchup, various sauces, confectionery pastes and fillings, liquid or paste like products with a homogeneous structure. It is also suitable for the production of various creams, gels, shampoos and other products in the cosmetic industry.
- Built-in Ultra Shear bottom homogenizer
- Mixing device with movable scrapers
- Tilting version for easy unloading
- Wide range of applications
- Entirely made of food grade stainless steel AISI304/ AISI316 - option
- Compact design
- Lots of additional options to choose from
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 20l/ 50l
- Total power, kW: 2,3/ 2,4
- Voltage: 220-230V
- Max vacuum: -0,8 Bar
Vacuum homogenizer VMG M is the ideal solution for the production of pilot batches and the industrial production of a wide range of products of small and medium production. The price depends on the production capacity.
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 100l
- Max vacuum: -0,8 Bar
- Working volume: 50-80l
The vacuum homogenizer is designed for whipping mayonnaise, ketchup, various sauces, confectionery pastes and fillings, condensed milk, jams and marmalades, canned goods, as well as similar liquid or pasty products with a homogeneous structure.
- Homogenizer in an external circulation loop
- Built-in vacuum generation and retention system
- Modular design with numerous options
- Possibility of automatic dosing of ingredients (optional)
- No additional pump required for loading/unloading
- Automatic top cover lifting system
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 650l
- Total power, kW: 13,5
- Voltage: 380-400V
- Max vacuum: -0,8 Bar
The 50 liter mixer Mak Mix is a universal mixer for mixing, stirring, kneading various solutions and mixtures. Equipped with an easily removable mixing device and a tilting system of the working bowl.
- Gravity mixing which is 40% more efficient, is possible due to the ability to adjust the tilt angle of the working container
- Simple and convenient design for maintenance - compact installation
- Independent stainless steel supporting structure
- Easily removable lid with a mixing device
- Special small elongated protrusion - spout on the edge of the working container for convenient draining and unloading of the product
- Tilt angle for unloading - 110 degrees
- Material: Stainless steel
- Engine power, kW: 0,25/ 0,37
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 50l/ 100l
- Stirrer speed, rpm: 18
The Z-Sigma Arm paddle mixer is designed for intensive mixing, stirring, kneading and plasticizing products with high and very high viscosity, such as chewing gum base, stiff dough with low water content, toffee mass, soap base, adhesives.
- Double Z-shaped blade
- Very high shear force
- Minimum gap between z blades and the working container
- Independent electric drive for each blade
- Electric tilting for automatic unloading up to 180 degrees
- The mixer is made entirely out of food grade stainless steel AISI304
- Possibility to choose the side of tilting and unloading
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 70l/ 140/ 300l/ 460/ 700l/
- Voltage: 380-400V
The mixers are made up of a double-walled cylindrical stainless steel vessel with cavity, with drain hole and 50 cm diameter butterfly valve. The cavity is filled with water which is heated by an electric resistance thermostat. The honey is mixed by blades with a marine propeller profile, adjustable in height along an oblique shaft.Â
- Material: Stainless steel
- Engine power, kW: 0,37/ 0,55/ 1,1
- Principle of operation: Batch mode
- Volume: 100 kg / 250 kg/ 600 kg/ 1000 kg/ 2000 kg
A spiral mixer with a fixed bowl and an electronic control panel. Available in various different capacities.
- Principle of operation: Batch mode
- Volume: 60l/ 80l/ 120 l/ 160 l/ 200l/ 250 l
- Voltage: 380-400V
The continuous rotary mixer is a professional solution for mixing, stirring powder and bulk materials.
- Allows precise dosing of components during continuous mixing
- Low energy consumption with high processing volumes
- Made entirely out of stainless steel
- Adjustable working drum tilt
- Special blades for mixing bulk and fragile materials
- Material: Stainless steel
- Principle of operation: Continuous mode
- Country of origin: Slovakia
The industrial mixing and homogenizing equipment is well-suited for small and medium-sized production enterprises engaged in the processing of food, cosmetics, and various chemicals.
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Working volume: 300 l
The price depends on the selected modifications and specific options
The plow mixer is often used in the food, pharmaceutical, and chemical industries for mixing and saturating powder products with liquid media in order to obtain a high-quality mixture.
- High intensity and quality of mixing, stirring
- Short mixing time and a high productivity
- Guaranteed repeatability and reproducibility of the product batches
- Gentle handling of the product due to the mixing device's special plows
- A large number of options to choose from to fit a specific product type
- Air Purge Seals
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 100l/ 700l/ 1200l/ 1800l
- Voltage: 380-400V
Running of various production processes such as cutting, mixing, crushing, refining and emulsifying different types of product in a single unit.
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Weight: 359 kg
- Volume: 150l
The Mak Mix tilting mixer is designed for preparing liquid and semi-liquid doughs. It's suitable for mixing dough for waffles, pancakes, cakes, and other baked goods.
- Made entirely out of stainless steel
- Features a tilting system with multiple working positions (up to 110°) for gravity mixing and quick emptying of the mixing bowl
- Frame mixer with a professional industrial motor
- Reinforced high-speed mixer for intensive mixing and kneading
- Safety switch on the top housing for safe operation: the mixer is switched off when the lid is opened
- Simple and easy to clean; the lid and mixer can be quickly and easily removed for cleaning
- Material: Stainless steel
- Engine power, kW: 0,37/ 0,55
- Volume: 50l/ 100l
- Voltage: 220-230V
- Stirrer speed, rpm: 35
This mixing machine is intended for mixing sauerkraut with carrots, beets, salt, spices, also for salad, kimchi mixing etc.
- Material: Stainless steel
- Engine power, kW: 2,2
- Volume: 300l/ 600l/
The industrial planetary mixer is mainly used in the confectionary industry. Available in three different sizes: 120, 140 and 170 L.
- Engine power, kW: 5,5
- Voltage: 380-400V
The price is indicated for the basic version of the vacuum reactor without additional options, the final cost depends on the modifications
The vacuum homogenizer is an ideal solution for the production of food, for example mayonnaise, it is also suitable for the cosmetics industry - the production of toothpaste. This model of the homogenizer is based on a vacuum reactor with an external homogenizer and an external circulation circuit, the parameters of which are selected as options.
- Tilted design - 25% more efficient mixing
- Easily disassembled reinforced frame mixer, for thick and viscous products
- Jacket for the coolant around the bottom and walls of the working reactor
- The vacuum reactor can withstand a vacuum up to -0.8 Bar
- A large number of options to choose from to suit various requirements
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 300l/ 650l
- Total power, kW: 0,55
- Voltage: 380-400V
- Max vacuum: -0,8 Bar
Atmospheric cutter mixer with capacity of 150l for medium size production of confectionery, chocolate, ice cream, ready meals, cheese, cream smoothie, vegetable puree.
For more information, send us a request.
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 150l
A universal homogenizing module for mayonnaise production. The special compact atmospheric unit with a bottom homogenizer and a circulation system allows to create stable fat emulsion in just a few minutes!
- Compact design
- No dead zones and corners due to the conical shape of the unit
- Powerful bottom inline homogenizer with circulation
- Hygienic design
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 300l
- Total power, kW: 9
The NDM + drum mixer is designed for thorough mixing while retaining the structure of loose products without dead zones and with relatively low consumption and short mixing time. Made for mixing products such as coffee, tea, nutrients and supplements, baby food and many others.
- Material: Stainless steel
- Principle of operation: Batch mode
- Volume: 1000l
The vacuum cutter is intended for large processing enterprises dealing in the confectionery, fruit and vegetable processing industries. They are intended for processing food down to a homogenous mixture with minimal air content.
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Voltage: 380-400V