Vacuum mixer MakVacMix 350-650
Multifunctional vacuum mixer/homogenizer for grinding, mixing, and homogenizing products to obtain homogeneous masses.
- Built-in jacket for the bottom and walls of the unit.
- Cutter knives with a powerful electric drive
- Slanted design for efficient mixing and chopping
- Forced circulation circuit (optional)
- Wide range of options
A unique feature of the system is the ability to replace the cutter knives installed in the lower part of the inclined reactor with a bottom homogenizer of the Ultra Shear type, enabling the creation of stable emulsions on a water-fat base.
A multifunctional vacuum mixer is often utilized for grinding, mixing and homogenizing, to obtain homogeneous masses of various products, it can be used for products such as:
|
|
|
|
|
|
|
|
Advantages:
- The vacuum reactor allows for thermal processing under vacuum conditions, which is important for the production of heat-sensitive products that lose their nutritional value at higher temperatures.
- Depending on the vacuum source which is available as an option, it is also possible to vacuum cool or vacuum the product to reduce pathogens in air bubbles created when chopping or beating the product.
- The vacuum also serves to maintain the sterility of processing procedures, reducing the potential for contamination. This is highly important both in the production of food items and in the manufacturing of toothpaste, gels, and creams.
- Mixing is 20% more efficient thanks to the inclined design of the structure. The cutter knives are installed at the lowest hydraulic point, ensuring high-quality product grinding. The mixing device and cutter knives facilitate "internal" circulation of the product, thereby achieving high product homogeneity.
- The mixer can be retrofitted with an external forced circulation circuit to increase the intensity of heat transfer, the pump of which also facilitates quick and convenient unloading of the product from the installation.
Processes:
|
|
|
|
|
|
Basic version
The basic version comprises an inclined vacuum reactor with a jacket for the coolant (heating or cooling medium supplied from an external source). In the initial version, it is equipped with cutter knives and a mixing device. As a vacuum source, the basic version uses an ejector powered by compressed air from an external source (the compressor is not included in the delivery). Product loading can be done through the top hatch of the unit or, optionally, using a pump through the outlet valve. The maximum vacuum depth is 0.8 Bar. In the basic version, the vacuum is not adjustable; as an option, a vacuum gauge can be installed to monitor and maintain the specified vacuum depth. The basic control version includes a thermal controller with a temperature sensor in the product and a controlled coolant supply valve. Frequency converters for cutter knives and the mixing device allow for the adjustment of the operating speed.
The coolant (water, steam) can be supplied into the installation's jacket. For certain coolants, the pressure at the entrance to the jacket can reach a maximum of 0.5 Bar; it is advisable to install a pressure reducer.
Options:
- Vacuum oil pump - recommended for creating a deep vacuum and vacuum cooling (to use the vacuum cooling function, it is recommended to select an additional option - a system for removing and condensing secondary steam).
- Water ring vacuum pump - recommended for quickly creating a vacuum, it requires a cold water supply (cold water connection) to operate.
- External forced circulation circuit with a self-priming pump for convenient and quick product unloading.
- Ultra Shear homogenizer - a kit for replacing cutter knives.
- Maintaining and adjusting the vacuum.
- A System for the removal and condensation of secondary steam.
- Sources of coolants (hot water supply, ice water stations).
- A system of cones with pipelines as well as control and shut-off valves.
- Automatic component dosing system based on a touch screen controller.
- Vacuum loading through a specialized pipe with a hose for vacuum filling of the container through the bottom valve to the level of the working fluid.
- Quiet compressor for compressed air at 6-10 Bar.
- CIP heads (nozzles) for washing are made out of food-grade stainless steel; as an additional option, rotary nozzles can be ordered to cover all surfaces of the container, including the opening hatch of the equipment.
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 350l/ 650l
- Total power, kW: 13/ 17
- Voltage: 380-400V
- Max vacuum: -0,8 Bar
You might also like
The vacuum cutter is intended for large processing enterprises dealing in the confectionery, fruit and vegetable processing industries. They are intended for processing food down to a homogenous mixture with minimal air content.
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Voltage: 380-400V
Vacuum mixer processing plant for viscous products is an ideal solution for the production of pilot batches and the industrial manufacturing of a wide range of products from small to medium capacity.
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 50l
The vacuum homogenizer with an inclined design is designed for processing and manufacturing a wide range of liquid, pasty and viscous products with different requirements for their production conditions and other products including those with a high viscosity.
- Material: Stainless steel
- Engine power, kW: 1,5 KW
- Principle of operation: Batch mode
- Country of origin: Slovakia
The AA50 adjustable industrial mixer is designed for efficient, high-performance mixing of liquid, viscous and pasty products, as well as for dispersing dry ingredients (pigments, dyes and other materials) in a liquid medium to obtain highly dispersed suspensions, emulsions and pastes.
- Material: Stainless steel
Meat tumblers are designed to remove air and draw moisture and marinade into the meat under vacuum conditions.
- Material: Stainless steel
- Principle of operation: Batch mode
- Volume: 300l/ 600l/ 900/ 1200l/ 2000 3000
The tank is designed for heating and mixing chocolate, butter, margarine, honey and similar products.
- Material: Stainless steel
A Vacuum cooker is a versatile device used in culinary settings to cook food under vacuum conditions, enhancing flavors and textures while also reducing cooking times.
We offer various different cookers.
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 100l
- Voltage: 380-400V
The VMG S 650P vacuum homogenizing unit can be used for making toothpaste as well as a variety of similar products with complex production requirements.
- The vacuum ensures effective air removal, eliminating the conditions for the development of bacteria and other pathogenic organisms.
- The special shape of the mixing device is tailored for the thickest and most viscous products.Â
- The Ultra Shear submersible homogenizer creates a stable emulsion.
- The cavitation processes aid in activating hydrodynamic mixing.
- Heating: Electric
- Material: Stainless steel
- Heating power, kW: 29
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 650l
- Total power, kW: 52
- Voltage: 380-400V
- Max vacuum: -0,8 Bar
Suitable for mixing a small amount of dough or meat as well as other thick mixtures.
- Material: Stainless steel
- Engine power, kW: 0,55
- Principle of operation: Batch mode
- Volume: 10l/ 20l
The NDM + drum mixer is designed for thorough mixing while retaining the structure of loose products without dead zones and with relatively low consumption and short mixing time. Made for mixing products such as coffee, tea, nutrients and supplements, baby food and many others.
- Material: Stainless steel
- Principle of operation: Batch mode
- Volume: 1000l
Industrial churning machine available in two capacities. Simple production of butter.
- Geometric volume: 30 l/ 70 l
The vacuum cutter is intended for large processing enterprises dealing in the confectionery, fruit and vegetable processing industries. They are intended for processing food down to a homogenous mixture with minimal air content.
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Voltage: 380-400V
The complex of equipment for the production of mayonnaise consists of several installations for automatic dosing, mixing, and obtaining a stable emulsion.
- Compact design, offering convenient and straightforward operation in a limited space.
- Cost-effective solution for automatic dosing without incurring high automation costs.
- A wide range of additional modular options.
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Total power, kW: 13,5
- Voltage: 380-400V
A vacuum diffuser is a device used in the food industry to remove oxygen from a product under vacuum conditions, primarily employed for enhancing the preservation of food by reducing oxidation and extending shelf life.
- Material: Stainless steel
- Principle of operation: Batch mode
- Type of the equipment: Individual machine
- Country of origin: Slovakia
- Volume: 200l/ 1000l
- Voltage: 380-400V
- Max vacuum: -0,8 Bar
The Z-Sigma Arm paddle mixer is designed for intensive mixing, stirring, kneading and plasticizing products with high and very high viscosity, such as chewing gum base, stiff dough with low water content, toffee mass, soap base, adhesives.
- Double Z-shaped blade
- Very high shear force
- Minimum gap between z blades and the working container
- Independent electric drive for each blade
- Electric tilting for automatic unloading up to 180 degrees
- The mixer is made entirely out of food grade stainless steel AISI304
- Possibility to choose the side of tilting and unloading
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 70l/ 140/ 300l/ 460/ 700l/
- Voltage: 380-400V
The price depends on the selected modifications and specific options
The plow mixer is often used in the food, pharmaceutical, and chemical industries for mixing and saturating powder products with liquid media in order to obtain a high-quality mixture.
- High intensity and quality of mixing, stirring
- Short mixing time and a high productivity
- Guaranteed repeatability and reproducibility of the product batches
- Gentle handling of the product due to the mixing device's special plows
- A large number of options to choose from to fit a specific product type
- Air Purge Seals
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 100l/ 700l/ 1200l/ 1800l
- Voltage: 380-400V
Vacuum mixer processing plant for viscous products is an ideal solution for the production of pilot batches and the industrial manufacturing of a wide range of products from small to medium capacity.
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 50l
A vacuum cooker is used in the food processing industry to cook ingredients under reduced pressure, typically in a vacuum environment. This method allows for precise temperature control and faster cooking times while preserving the quality and flavor of the ingredients.
We offer different vacuum cookers.
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 2500 l
The coating machine is designed for uniform application, impregnation of oil and fat mixture, dyes and flavors, enzymes, vitamins and other additives, various products with a high level of hygiene.
- Material: Stainless steel
- Engine power, kW: 2,2
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Weight: 281 kg
- Volume: 500l