Cleaning and sanitizing station CIP-53 with 3 tanks

CIP-53 is a mobile unit for sanitizing and sterilizing vessels and pipelines.

It is a complete system for breweries and other food processing plants. CIP equipment heats and circulates alkaline and acid solutions using a pumping system, hoses and a sanitary shower that sprays sanitary chemical solutions onto the internal walls of the sanitized tank. The device consists of three separate tanks with a nominal volume of 50 or 100 liters depend on model and one neutralization tank (35 or 83 liters depend on model), one centrifugal pump, electric control panel, manual valves, as well as all installation pipes. Digital temperature control in the range of 0-80°C. This type of CIP station is recommended for the cleaning and disinfection of fermentation tanks, storage tanks, water tanks from 0 to 2000 liters, as well as all pipelines and other objects that come into contact with drinks or food products.

Tank functions:

• Tank for water or cold alkaline disinfectant solution
• Tank for hot alkaline disinfectant solution.
• Container for cold acid disinfectant solution.
• Neutralizing vessel for neutralizing acidic and alkaline solutions before they are discharged into the sewer

CIP-53 equipment is mounted on a rigid frame with fixed wheels. The material used is stainless steel 1.4301 (AISI 304) or 1.4404 (AISI 316) according to the option chosen. Containers (vessels) are not isolated. Pump internals and heating chambers are made of AISI 316 stainless steel. Pipes, fittings, frame and tanks are made of AISI 304 stainless steel.

CIP plant 3 x 50 or 3 x 100 liters with neutralizing tank

The function of the installation is based on the circulation of an alkaline or acidic solution through a sanitary shower, which sprays it onto the walls of the vessel, as well as into its space. It also features an instantaneous heater with digital temperature control from 0°C to 80°C.

The CIP consists of three main tanks for alkaline and acidic solutions and one vessel used to neutralize the solutions. The circulation of sanitary solutions is provided by a pump and a system of connecting hoses.

Description of the sanitization cycle

The cleaning-sanitization cycle usually consists of the following steps:

1. Pre-rinsing - washing the production equipment with cold or hot water.
2. Cleaning - cleaning of production equipment using recycled hot water.
3. Rinse - thorough rinsing of production equipment with cold or hot water.
4. Chemical disinfection (sanitary) - washing equipment with an alkaline and then an acid disinfectant solution of the required concentration.
5. Rinse - thorough rinsing of production equipment with cold or hot water.
6. Neutralization - performed after completion of several cycles of cleaning and disinfection - mixing an alkaline and then an acidic disinfectant solution to achieve a neutral pH of the solution and discharge them into the sewer.

Options:

• Width 1,750 mm
• Height 1302 mm
• Depth 645 mm
• Cold solution container (uninsulated)
• Hot solution container (uninsulated)
• Container with cold acid solution  (uninsulated)
• Boiling chamber 12 l
• Heating elements 2x 2000 W
• Neutralization vessel 35 l
• Distribution pipe DN 25
• Connection fittings (outlets / inlets) DN 32, 1.4301
• Centrifugal pump type EBARA CD 70/05 0.37 kW 80 l / min, 230 V / 50 Hz (AISI 316L)
• Pump head 21 m
• Electrical switchboard
• Main electrical connection 3 * 400V / 50Hz 16A
• Circuit breaker 230V 16A
• Digital controller Dixel XR 10 D
• Heating contactor 230V 16A
• Engine starter 230V
• Sampler NTC 6 mm
• Cable 5x 1.5 5m
• Input (suction part) GG DN 25
• Output (part of delivery) GG DN 25