Vacuum cutter - mixer PROFI CUT
The vacuum cutter is intended for large processing enterprises dealing in the confectionery, fruit and vegetable processing industries. They are intended for processing food down to a homogenous mixture with minimal air content.
For additional information, please contact us at sales@foodtechprocess.com
Vacuum cutter and emulsifier ProfiCut is a universal cutting equipment for the production of a wide assortment of products such as:
- processed cheese
- thermized curd desserts,
- creams,
- foams
- soups and sauces
- baby food
- sweet fillings
- cheese paste, nutmeg pastes
- marzipan and many others.
All operations from the loading of the raw materials to the final product are carried out in a single plant. Loading of raw materials (butter, cheese, meat...) is possible in blocks without prior misleading. Milling, blending and thermizing is carried out under vacuum, this prevents oxidation, reduces the temperature of the product processing, preserving its taste and aroma and gaining an appealing external appearance.
The construction of the device consists of a working vessel placed on the frame on the rotary supports. The working vessel is equipped with a jacket for heating and cooling, product heating can also be a direct injection of steam into the product. On the working vessel day, the integrated grinding head is a direct drive motor (or a gearbox on request). At the age of the container, a slow-moving, reversible stirrer drive is provided to provide a gentle stirring of the product and the use of special scrapers for uniform heat exchange between the walls of the working vessel and the product. The lid equipment includes a dispensing hopper funnel (for dosing dry components into the product) and a vacuum module to maintain the necessary degree of vacuum inside the container.
Rotary supports
Rotary supports allow the work container to be positioned in such a position as to be as comfortable as possible with standard containers. Product unloading is secured via a drain valve or 90 ° tilting the container.
Mixing, mechanical milling and cavitation
The product inside the container is affected by the varying effects of working tools. A slow-moving radial stirrer moving in the opposite direction to the lower milling head with the knives, gently mixing the product and ensuring maximum heat transfer from the walls of the vessel. The special shape of the container walls, the shape of the knives on the grinding head and the angle of their inclination generally ensure intense vertical mixing and circulation of the product. The knife blades pass at a high speed through the mass of the product, leaving cavity cavities which in turn disintegrate the product with a cavitation effect.
BENEFITS
- Versatility. All operations are performed sequentially in one device without the need for the product to be pumped for further processing. The device replaces a crusher, mixer, emulsifier, solvent, pasteurizer etc.
- Compact design
- Hygiene standards
- The lowest possible cost of manufacturing the product batch
- Stable high quality finished product for each batch
- Product loading comfort, as well as whole blocks
- Complete unloading of the product when tilting the container or through the drain valve
- Hygienic design in accordance with FDA requirements, simple cleaning and technical maintenance.
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