Vacuum mixer with a homogenizer VMG SL 300
The vacuum homogenizer with an inclined design is designed for processing and manufacturing a wide range of liquid, pasty and viscous products with different requirements for their production conditions and other products including those with a high viscosity.
The vacuum mixing unit provides the highest level of homogenization of the mixture and intensive mixing for a short time and with minimal energy consumption.
Carried out processes:
- Heating, cooling
- Cooking
- Mixing
- Dispersion
- Emulsification
- Homogenization
- Deaeration
Design
The plant’s design consists of a thermally insulated cylindrical vessel equipped with a heating jacket for a liquid heat-carrier or steam. Depending on the customer’s requirements, the working vessel’s design can be welded or fitted with a lifting or hinged lid. The unit is equipped with a frame agitator with a top or bottom drive and built into the bottom of the vessel’s homogenizer type rotor stator. The plant in its standard configuration is equipped with a vacuum station and an automatic control system based on PLC.
The product is intensively circulated through an integrated high performance homogenizer and mixed with a horizontal agitator, providing efficient heat transfer between the sides of the vessel and the product. The special shape of the agitator and the placement of the emulsifying homogenizer ensure efficient operation of the plant using only 15% of the total volume of the vessel. Installation of a one or two-level contour of the outer recirculation is possible.
A highly hygienic design of a vacuum emulsifying mixer is made in accordance with the requirements of GMP.Â
Features and options
- Any degree of surface treatment.
- Standard configuration of the plant is designed to work under a vacuum; it is possible to manufacture the plant for operation at significant pressure.
- Any form of agitator on demand, variable speed mixer.
- Ability to install a multi-stage homogenizer to produce super thin emulsions and ointments.
- Possibility for installation of an external high speed homogenizer, which for certain applications may replace the use of a high pressure homogenizer. Feeding of ingredients with a flow meter or tensometric system.
- Device for sanitary sampling during the process.
- When inserting of powdered ingredients directly into the vacuum chamber, a homogenizer for complete wetting and uniform distribution of the particulates in the fluid.
- Fixed or rotary CIP balls.
- Interchangeable working elements of homogenizer allow picking the perfect type of rotor and stator for various applications.
- Advanced control system with visualization, temperature control, agitator speed, homogenizer speed, depth of the vacuum pressure.
Technical characteristics:
- Working volume 250 - 270 L
- Agitator drive 1.5 kW
- Length without cabinet 1280 mm.
- The homogenizer is three-shell, the heating is provided by a heat transfer medium, which is supplied from an external source (cooling also from an external source).
- The homogenizer is equipped with two temperature sensors (which are used to sense the temperature of the product and the heating liquid).
- Homogenization is provided by an inline homogenizer with an electric motor with an output of 7.5 kW.
- Mixing of the product is ensured by a paddle full-volume stirrer.
- The agitator is driven by a 1.5 kW motor with a frequency converter.
- The frame has adjustable legs.
- The vacuum homogenizer is equipped with both analog and digital vacuum gauges / pressure gauges (analog range is from -1 to 0 bar) digital (SMC PSE533-M5L) has a range of -101 - 101 kPa.
- The product outlet is secured through a DN 50 pipe.
- The vacuum unit serves for better efficiency due to the fact that it lowers the boiling point of the liquid, which requires less heat for heating and thus less power.
- Material: Stainless steel
- Engine power, kW: 1,5 KW
- Principle of operation: Batch mode
- Country of origin: Slovakia
You might also like
A professional mixer for the production of mayonnaise, sauces, soups and other homogenized products. The price depends on your production capacity, as well as the technological requirements.
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 100l/ 200l
- Total power, kW: 6
The price is set for the basic version of the installation without additional equipment.
The vacuum homogenizer is designed for a wide range of processes such as for the production of mayonnaise, ketchup, various sauces, confectionery pastes and fillings, liquid or paste like products with a homogeneous structure. It is also suitable for the production of various creams, gels, shampoos and other products in the cosmetic industry.
- Built-in Ultra Shear bottom homogenizer
- Mixing device with movable scrapers
- Tilting version for easy unloading
- Wide range of applications
- Entirely made of food grade stainless steel AISI304/ AISI316 - option
- Compact design
- Lots of additional options to choose from
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 20l/ 50l
- Total power, kW: 2,3/ 2,4
- Voltage: 220-230V
- Max vacuum: -0,8 Bar
Vacuum homogenizer VMG M is the ideal solution for the production of pilot batches and the industrial production of a wide range of products of small and medium production. The price depends on the production capacity.
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 100l
- Max vacuum: -0,8 Bar
- Working volume: 50-80l
The vacuum homogenizer is designed for whipping mayonnaise, ketchup, various sauces, confectionery pastes and fillings, condensed milk, jams and marmalades, canned goods, as well as similar liquid or pasty products with a homogeneous structure.
- Homogenizer in an external circulation loop
- Built-in vacuum generation and retention system
- Modular design with numerous options
- Possibility of automatic dosing of ingredients (optional)
- No additional pump required for loading/unloading
- Automatic top cover lifting system
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 650l
- Total power, kW: 13,5
- Voltage: 380-400V
- Max vacuum: -0,8 Bar
Atmospheric cutter mixer with capacity of 150l for medium size production of confectionery, chocolate, ice cream, ready meals, cheese, cream smoothie, vegetable puree.
For more information, send us a request.
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 150l
This is a 400 l capacity heating boiler, we offer different capacity commercial cooking boilers.
- Heating: Electricity
- Material: Stainless steel
- Heating power, kW: 25
- Principle of operation: Batch mode
- Type of the equipment: Individual machine
- Volume: 400l
- Voltage: 380-400V
Vacuum homogenizer VMG M is the ideal solution for the production of pilot batches and the industrial production of a wide range of products of small and medium production. The price depends on the production capacity.
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 100l
- Max vacuum: -0,8 Bar
- Working volume: 50-80l
A professional mixer for the production of mayonnaise, sauces, soups and other homogenized products. The price depends on your production capacity, as well as the technological requirements.
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 100l/ 200l
- Total power, kW: 6
Tilting atmospheric cooking kettle is designed for homogeneous cooking and mixing of sauces, smoothies, jams, spreads, soups, pasta, yoghurts, ice cream, curd desserts, mousse, air confectionery masses, pastry cream, fillings for sweets, waffles, rolls, chocolate, gingerbread, cookies, muffins, rolls, pastilla, marshmallows, meringues, marshmallows, brewed dough, sponge cake.
For a price quote, send us a request.
- Heating: Electricity Steam
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 300l
- Voltage: 380-400V
- Geometric volume: 330
- Dimensions, mm: 1700x1030x1500
The tank is designed for heating and mixing chocolate, butter, margarine, honey and similar products.
- Material: Stainless steel
A rotating drum unit designed for continuous coating and seasoning operations as well as product saturation with spices and flavor additives, utilized in production lines for chips, snacks, and various semi-finished products.
- Adjustment of the Drum Tilt Angle
- Hygienic design and execution: mirror-polished inner surface of the drum
- Various blade options for gently turning the product (optional)
- Dispensers for dry and wet flavorings (optional)
- Material: Stainless steel
- Principle of operation: Continuous mode
- Country of origin: Slovakia
- Total power, kW: 0,25
- Voltage: 380-400V
The Z-Sigma Arm paddle mixer is designed for intensive mixing, stirring, kneading and plasticizing products with high and very high viscosity, such as chewing gum base, stiff dough with low water content, toffee mass, soap base, adhesives.
- Double Z-shaped blade
- Very high shear force
- Minimum gap between z blades and the working container
- Independent electric drive for each blade
- Electric tilting for automatic unloading up to 180 degrees
- The mixer is made entirely out of food grade stainless steel AISI304
- Possibility to choose the side of tilting and unloading
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 70l/ 140/ 300l/ 460/ 700l/
- Voltage: 380-400V
The cooking boiler is equipped with a jacket for heating as well as a heating system, an electrically driven stirrer (with a geared motor) and Teflon scrapers, which allow for the processing of products with low to medium viscosity. The cooking device is also equipped with a vacuum system.
- Productivity: 100l
- Material: Stainless steel
- Operation mode: Automatic
- Principle of operation: Batch mode
- Type of the equipment: Individual machine
The mixer is designed for mixing large quantities of dough as well as meat mixtures.Â
- Material: Stainless steel
- Engine power, kW: 1,5 / 2,2
- Principle of operation: Batch mode
- Type of the equipment: Individual machine
- Volume: 80l/ 140l
- Voltage: 380-400V
Lid with an automatic stirrer for stainless steel 40 cm pots, suitable for volumes of 50 and 100 liters. An automatic stirrer allows you to mix and stirr various products, including during thermal processing. The type of mixing device can be additionally selected depending on the required process.
- Professional industrial single-phase motor for 220-230 Volts
- The control is located directly on the motor housing or on the drive cable
- Easy and simple installation and fixation of the lid on the pan
- Suitable for standard 40 cm pots with a capacity of 50 or 100 liters
- The lid and stirrer are made entirely out of stainless steel
- Material: Stainless steel
- Engine power, kW: 0,18/ 0,25
- Principle of operation: Batch mode
- Voltage: 220-230V
The VMG S 650P vacuum homogenizing unit can be used for making toothpaste as well as a variety of similar products with complex production requirements.
- The vacuum ensures effective air removal, eliminating the conditions for the development of bacteria and other pathogenic organisms.
- The special shape of the mixing device is tailored for the thickest and most viscous products.Â
- The Ultra Shear submersible homogenizer creates a stable emulsion.
- The cavitation processes aid in activating hydrodynamic mixing.
- Heating: Electricity
- Material: Stainless steel
- Heating power, kW: 29
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 650l
- Total power, kW: 52
- Voltage: 380-400V
- Max vacuum: -0,8 Bar
The new design of the universal cutter with gravity mixing is used for the production of thick and pasty products. The cutter is designed to carry out production processes such as cutting, mixing, crushing and emulsifying of various types of products to a liquid state. Thanks to the built-in duplicator, it can also be used as a device for the production of cream honey or cream honey soufflé.
- Cutting knives with a powerful 11 kW electric drive
- Frame mixing device with fluoroplastic scrapers
- Hatch opening sensor for safe maintenance
- Plexiglass hatch for visual inspection
- Duplicator for the thermal liquid around the bottom as well as the walls of the installation
- Inclined design for efficient grinding, homogenization and discharge of thick and viscous products
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 300l
- Total power, kW: 12
- Voltage: 380-400V
Running of various production processes such as cutting, mixing, crushing, refining and emulsifying different types of product in a single unit.
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Weight: 359 kg
- Volume: 150l
The continuous rotary mixer is a professional solution for mixing, stirring powder and bulk materials.
- Allows precise dosing of components during continuous mixing
- Low energy consumption with high processing volumes
- Made entirely out of stainless steel
- Adjustable working drum tilt
- Special blades for mixing bulk and fragile materials
- Material: Stainless steel
- Principle of operation: Continuous mode
- Country of origin: Slovakia
Shaker mixer SMU6 is designed for mixing the contents of packaged products that are in foil or other protective packaging. The device is used in the food, pharmaceutical, chemical, construction and cosmetic industries, where it is necessary to thoroughly mix the contents without damaging the packaging.
- No need to remove the product from the packaging - mixing takes place in the original packaging
- Hygienic and safe mixing without contamination
- Robust and durable construction made of stainless steel AISI 304
- Material: Stainless steel
- Country of origin: Slovakia