Vacuum mixer with a homogenizer VMG SL 300
The vacuum homogenizer with an inclined design is designed for processing and manufacturing a wide range of liquid, pasty and viscous products with different requirements for their production conditions and other products including those with a high viscosity.
The vacuum mixing unit provides the highest level of homogenization of the mixture and intensive mixing for a short time and with minimal energy consumption.
Carried out processes:
- Heating, cooling
- Cooking
- Mixing
- Dispersion
- Emulsification
- Homogenization
- Deaeration
Design
The plant’s design consists of a thermally insulated cylindrical vessel equipped with a heating jacket for a liquid heat-carrier or steam. Depending on the customer’s requirements, the working vessel’s design can be welded or fitted with a lifting or hinged lid. The unit is equipped with a frame agitator with a top or bottom drive and built into the bottom of the vessel’s homogenizer type rotor stator. The plant in its standard configuration is equipped with a vacuum station and an automatic control system based on PLC.
The product is intensively circulated through an integrated high performance homogenizer and mixed with a horizontal agitator, providing efficient heat transfer between the sides of the vessel and the product. The special shape of the agitator and the placement of the emulsifying homogenizer ensure efficient operation of the plant using only 15% of the total volume of the vessel. Installation of a one or two-level contour of the outer recirculation is possible.
A highly hygienic design of a vacuum emulsifying mixer is made in accordance with the requirements of GMP.Â
Features and options
- Any degree of surface treatment.
- Standard configuration of the plant is designed to work under a vacuum; it is possible to manufacture the plant for operation at significant pressure.
- Any form of agitator on demand, variable speed mixer.
- Ability to install a multi-stage homogenizer to produce super thin emulsions and ointments.
- Possibility for installation of an external high speed homogenizer, which for certain applications may replace the use of a high pressure homogenizer. Feeding of ingredients with a flow meter or tensometric system.
- Device for sanitary sampling during the process.
- When inserting of powdered ingredients directly into the vacuum chamber, a homogenizer for complete wetting and uniform distribution of the particulates in the fluid.
- Fixed or rotary CIP balls.
- Interchangeable working elements of homogenizer allow picking the perfect type of rotor and stator for various applications.
- Advanced control system with visualization, temperature control, agitator speed, homogenizer speed, depth of the vacuum pressure.
Technical characteristics:
- Working volume 250 - 270 L
- Agitator drive 1.5 kW
- Length without cabinet 1280 mm.
- The homogenizer is three-shell, the heating is provided by a heat transfer medium, which is supplied from an external source (cooling also from an external source).
- The homogenizer is equipped with two temperature sensors (which are used to sense the temperature of the product and the heating liquid).
- Homogenization is provided by an inline homogenizer with an electric motor with an output of 7.5 kW.
- Mixing of the product is ensured by a paddle full-volume stirrer.
- The agitator is driven by a 1.5 kW motor with a frequency converter.
- The frame has adjustable legs.
- The vacuum homogenizer is equipped with both analog and digital vacuum gauges / pressure gauges (analog range is from -1 to 0 bar) digital (SMC PSE533-M5L) has a range of -101 - 101 kPa.
- The product outlet is secured through a DN 50 pipe.
- The vacuum unit serves for better efficiency due to the fact that it lowers the boiling point of the liquid, which requires less heat for heating and thus less power.
- Material: Stainless steel
- Engine power, kW: 1,5 KW
- Principle of operation: Batch mode
- Country of origin: Slovakia
You might also like
A professional mixer for the production of mayonnaise, sauces, soups and other homogenized products. The price depends on your production capacity, as well as the technological requirements.
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 100l/ 200l
- Total power, kW: 6
The price is set for the basic version of the installation without additional equipment.
The vacuum homogenizer is designed for a wide range of processes such as for the production of mayonnaise, ketchup, various sauces, confectionery pastes and fillings, liquid or paste like products with a homogeneous structure. It is also suitable for the production of various creams, gels, shampoos and other products in the cosmetic industry.
- Built-in Ultra Shear bottom homogenizer
- Mixing device with movable scrapers
- Tilting version for easy unloading
- Wide range of applications
- Entirely made of food grade stainless steel AISI304/ AISI316 - option
- Compact design
- Lots of additional options to choose from
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 20l/ 50l
- Total power, kW: 2,3/ 2,4
- Voltage: 220-230V
- Max vacuum: -0,8 Bar
Vacuum homogenizer VMG M is the ideal solution for the production of pilot batches and the industrial production of a wide range of products of small and medium production. The price depends on the production capacity.
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 100l
- Max vacuum: -0,8 Bar
- Working volume: 50-80l
The vacuum homogenizer is designed for whipping mayonnaise, ketchup, various sauces, confectionery pastes and fillings, condensed milk, jams and marmalades, canned goods, as well as similar liquid or pasty products with a homogeneous structure.
- Homogenizer in an external circulation loop
- Built-in vacuum generation and retention system
- Modular design with numerous options
- Possibility of automatic dosing of ingredients (optional)
- No additional pump required for loading/unloading
- Automatic top cover lifting system
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 650l
- Total power, kW: 13,5
- Voltage: 380-400V
- Max vacuum: -0,8 Bar
The VMG S 650P vacuum homogenizing unit can be used for making toothpaste as well as a variety of similar products with complex production requirements.
- The vacuum ensures effective air removal, eliminating the conditions for the development of bacteria and other pathogenic organisms.
- The special shape of the mixing device is tailored for the thickest and most viscous products.Â
- The Ultra Shear submersible homogenizer creates a stable emulsion.
- The cavitation processes aid in activating hydrodynamic mixing.
- Heating: Electricity
- Material: Stainless steel
- Heating power, kW: 29
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 650l
- Total power, kW: 52
- Voltage: 380-400V
- Max vacuum: -0,8 Bar
The dough mixer is a batch type mixing equipment, working in the opposite direction, to produce a wide range of dispersions and emulsions of varying viscosity.
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 100l/ 200l
A universal vessel for mixing, whipping and stirring any products using a blade mixing device operating at high speeds.
- Crescent shaped mixing device with three sharpened blades (cutter knives)
- Special high speed drive
- Sandwich bottom for all types of heating surfaces (electricity, gas, induction).
- Productivity: 50l/ 100l
- Material: Stainless steel
- Engine power, kW: 0,18/
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Diameter, mm: 400/ 500/ 600
The continuous rotary mixer is a professional solution for mixing, stirring powder and bulk materials.
- Allows precise dosing of components during continuous mixing
- Low energy consumption with high processing volumes
- Made entirely out of stainless steel
- Adjustable working drum tilt
- Special blades for mixing bulk and fragile materials
- Material: Stainless steel
- Principle of operation: Continuous mode
- Country of origin: Slovakia
The NORMIT drum mixers are designed for thorough mixing for products such as combined feed for animals, infant formulas, baby food, food concentrates and additives, sports supplements and nutrients, coffee, tea, pharmaceuticals and chemical products.
- Material: Stainless steel
- Principle of operation: Batch mode
- Volume: 50l/ 100l/ 150l/ 200l/ 500l
This mixing machine is intended for mixing sauerkraut with carrots, beets, salt, spices, also for salad, kimchi mixing etc.
- Material: Stainless steel
- Engine power, kW: 2,2
- Volume: 300l/ 600l/
The Mak Mix tilting mixer is designed for preparing liquid and semi-liquid doughs. It's suitable for mixing dough for waffles, pancakes, cakes, and other baked goods.
- Made entirely out of stainless steel
- Features a tilting system with three working positions (up to 110°) for gravity mixing and quick emptying of the mixing bowl
- Frame mixer with a professional industrial motor
- Reinforced high-speed mixer for intensive mixing and kneading
- Safety switch on the top housing for safe operation: the mixer is switched off when the lid is opened
- Simple and easy to clean; the lid and mixer can be quickly and easily removed for cleaning
- Material: Stainless steel
- Engine power, kW: 0,37/ 0,55
- Volume: 50l/ 100l
- Voltage: 220-230V
- Stirrer speed, rpm: 35
Planetary mixers are primarily used in the confectionary industry. Offered in three different capacities.
- Material: Stainless steel
- Engine power, kW: 1,5 / 2,2
- Principle of operation: Batch mode
The coating machine is designed for uniform application, impregnation of oil and fat mixture, dyes and flavors, enzymes, vitamins and other additives, various products with a high level of hygiene.
- Material: Stainless steel
- Engine power, kW: 2,2
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Weight: 281 kg
- Volume: 500l
A rotating drum unit designed for continuous coating and seasoning operations as well as product saturation with spices and flavor additives, utilized in production lines for chips, snacks, and various semi-finished products.
- Adjustment of the Drum Tilt Angle
- Hygienic design and execution: mirror-polished inner surface of the drum
- Various blade options for gently turning the product (optional)
- Dispensers for dry and wet flavorings (optional)
- Material: Stainless steel
- Principle of operation: Continuous mode
- Country of origin: Slovakia
- Total power, kW: 0,25
- Voltage: 380-400V
Universal cooking kettle with a built-in mixer, used for cooking and stirring a variety of food products, cosmetic emulsions, creams and much more.
- Easily removable self-adjusting scrapers
- Lid opening sensor for safe stirrer maintenance
- Hygienic temperature sensor for the product
- Large diameter outlet valve
- Safe steam outlet on top of the boiler lid
- Material: Stainless steel
- Engine power, kW: 0,25
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 50l/ 100l/ 150l
- Voltage: 220-230V
- Outlet valve, inches: 6/4
- Diameter, mm: 400/ 500/ 600
Tilting atmospheric cooking kettle is designed for homogeneous cooking and mixing of sauces, smoothies, jams, spreads, soups, pasta, yoghurts, ice cream, curd desserts, mousse, air confectionery masses, pastry cream, fillings for sweets, waffles, rolls, chocolate, gingerbread, cookies, muffins, rolls, pastilla, marshmallows, meringues, marshmallows, brewed dough, sponge cake.
For a price quote, send us a request.
- Heating: Electricity Steam
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 300l
- Voltage: 380-400V
- Geometric volume: 330
- Dimensions, mm: 1700x1030x1500
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
This is a 400 l capacity heating boiler, we offer different capacity commercial cooking boilers.
- Heating: Electricity
- Material: Stainless steel
- Heating power, kW: 25
- Principle of operation: Batch mode
- Type of the equipment: Individual machine
- Volume: 400l
- Voltage: 380-400V
A twin-screw mixer with a homogenizer is an ideal solution for the production of creamy cheese, such as feta cheese, including with various flavors and seasonings. Thanks to mechanical homogenization, the cheese acquires a delicate structure without changing the individual taste properties of the product. It is used for plasticizing, creaming and softening butter, margarine and other fats.
- Capacity of the receiving hopper 50L
- Compact tabletop design for convenient operator maintenance
- A powerful independent drive for each screw with a reverser
- Easy maintenance and cleaning of the equipment
- Productivity: 250 kg/h/ 1500 kg/h
- Material: Stainless steel
- Principle of operation: Continuous mode
- Country of origin: Slovakia
- Total power, kW: 3,5
- Voltage: 380-400V
An evaporating unit is utilized to remove moisture from sweet substances through heating, transforming them into concentrated syrups or solutions.
- Material: Stainless steel
- Heating power, kW: 30
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Voltage: 380-400V
- Geometric volume: 200 l