Vacuum mixer with a homogenizer VMG SL 300
The vacuum homogenizer with an inclined design is designed for processing and manufacturing a wide range of liquid, pasty and viscous products with different requirements for their production conditions and other products including those with a high viscosity.
The vacuum mixing unit provides the highest level of homogenization of the mixture and intensive mixing for a short time and with minimal energy consumption.
Carried out processes:
- Heating, cooling
- Cooking
- Mixing
- Dispersion
- Emulsification
- Homogenization
- Deaeration
Design
The plant’s design consists of a thermally insulated cylindrical vessel equipped with a heating jacket for a liquid heat-carrier or steam. Depending on the customer’s requirements, the working vessel’s design can be welded or fitted with a lifting or hinged lid. The unit is equipped with a frame agitator with a top or bottom drive and built into the bottom of the vessel’s homogenizer type rotor stator. The plant in its standard configuration is equipped with a vacuum station and an automatic control system based on PLC.
The product is intensively circulated through an integrated high performance homogenizer and mixed with a horizontal agitator, providing efficient heat transfer between the sides of the vessel and the product. The special shape of the agitator and the placement of the emulsifying homogenizer ensure efficient operation of the plant using only 15% of the total volume of the vessel. Installation of a one or two-level contour of the outer recirculation is possible.
A highly hygienic design of a vacuum emulsifying mixer is made in accordance with the requirements of GMP.Â
Features and options
- Any degree of surface treatment.
- Standard configuration of the plant is designed to work under a vacuum; it is possible to manufacture the plant for operation at significant pressure.
- Any form of agitator on demand, variable speed mixer.
- Ability to install a multi-stage homogenizer to produce super thin emulsions and ointments.
- Possibility for installation of an external high speed homogenizer, which for certain applications may replace the use of a high pressure homogenizer. Feeding of ingredients with a flow meter or tensometric system.
- Device for sanitary sampling during the process.
- When inserting of powdered ingredients directly into the vacuum chamber, a homogenizer for complete wetting and uniform distribution of the particulates in the fluid.
- Fixed or rotary CIP balls.
- Interchangeable working elements of homogenizer allow picking the perfect type of rotor and stator for various applications.
- Advanced control system with visualization, temperature control, agitator speed, homogenizer speed, depth of the vacuum pressure.
Technical characteristics:
- Working volume 250 - 270 L
- Agitator drive 1.5 kW
- Length without cabinet 1280 mm.
- The homogenizer is three-shell, the heating is provided by a heat transfer medium, which is supplied from an external source (cooling also from an external source).
- The homogenizer is equipped with two temperature sensors (which are used to sense the temperature of the product and the heating liquid).
- Homogenization is provided by an inline homogenizer with an electric motor with an output of 7.5 kW.
- Mixing of the product is ensured by a paddle full-volume stirrer.
- The agitator is driven by a 1.5 kW motor with a frequency converter.
- The frame has adjustable legs.
- The vacuum homogenizer is equipped with both analog and digital vacuum gauges / pressure gauges (analog range is from -1 to 0 bar) digital (SMC PSE533-M5L) has a range of -101 - 101 kPa.
- The product outlet is secured through a DN 50 pipe.
- The vacuum unit serves for better efficiency due to the fact that it lowers the boiling point of the liquid, which requires less heat for heating and thus less power.
- Material: Stainless steel
- Engine power, kW: 1,5 KW
- Principle of operation: Batch mode
- Country of origin: Slovakia
You might also like
A professional mixer for the production of mayonnaise, sauces, soups and other homogenized products. The price depends on your production capacity, as well as the technological requirements.
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 100l/ 200l
- Total power, kW: 6
The price is set for the basic version of the installation without additional equipment.
The vacuum homogenizer is designed for a wide range of processes such as for the production of mayonnaise, ketchup, various sauces, confectionery pastes and fillings, liquid or paste like products with a homogeneous structure. It is also suitable for the production of various creams, gels, shampoos and other products in the cosmetic industry.
- Built-in Ultra Shear bottom homogenizer
- Mixing device with movable scrapers
- Tilting version for easy unloading
- Wide range of applications
- Entirely made of food grade stainless steel AISI304/ AISI316 - option
- Compact design
- Lots of additional options to choose from
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 20l/ 50l
- Total power, kW: 2,3/ 3
- Voltage: 220-230V
- Max vacuum: -0,8 Bar
Vacuum homogenizer VMG M is the ideal solution for the production of pilot batches and the industrial production of a wide range of products of small and medium production. The price depends on the production capacity.
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 100l
- Max vacuum: -0,8 Bar
- Working volume: 50-80l
The vacuum homogenizer is designed for whipping mayonnaise, ketchup, various sauces, confectionery pastes and fillings, condensed milk, jams and marmalades, canned goods, as well as similar liquid or pasty products with a homogeneous structure.
- Homogenizer in an external circulation loop
- Built-in vacuum generation and retention system
- Modular design with numerous options
- Possibility of automatic dosing of ingredients (optional)
- No additional pump required for loading/unloading
- Automatic top cover lifting system
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 650l
- Total power, kW: 13,5
- Voltage: 380-400V
- Max vacuum: -0,8 Bar
The stirrer for mixing and stirring different types of honey comes with a stainless steel container of 50 and 100 liters. It can also be used for mixing honey during blooming, pasteurization, and controlled crystallization (creaming).
- Powerful electric drive and reinforced stirrer for thick products
- Temperature control to ensure that honey does not overheat above 40 degrees during processing
- The mixing device is also equipped with fluoroplastic scrapers
- All materials in contact with the product are made out of stainless steel
- Material: Stainless steel
- Engine power, kW: 0,18/ 0,25
- Principle of operation: Continuous mode
- Volume: 50l/ 100l/ 150l
- Voltage: 220-230V
- Diameter, mm: 400/ 500/ 600
The mixers are made up of a double-walled cylindrical stainless steel vessel with cavity, with drain hole and 50 cm diameter butterfly valve. The cavity is filled with water which is heated by an electric resistance thermostat. The honey is mixed by blades with a marine propeller profile, adjustable in height along an oblique shaft.Â
- Material: Stainless steel
- Engine power, kW: 0,37/ 0,55/ 1,1
- Principle of operation: Batch mode
- Volume: 100 kg / 250 kg/ 600 kg/ 1000 kg/ 2000 kg
The atmospheric tank with an inclined design is used for mixing, stirring, and dissolving various products. By supplying a thermal carrier to the unit’s jacket (duplicator) from an external source, thermal processing such as heating or cooling can occur (i.e. heating or cooling from an external coolant source with an inlet pressure of up to 0.5 bar). These units are widely utilized in the food and cosmetic industries.
- Inclined design: 50% more efficient mixing
- Due to the inclination angle of the working tank, rapid and complete (100%) emptying is achieved.
- Efficient heat transfer through the heating/cooling jacket
- No dead zones during mixing!
- Modular system with a wide range of additional options
- Material: Stainless steel
- Principle of operation: Batch mode
- Type of the equipment: Individual machine
- Country of origin: Slovakia
- Working volume: 100l/ 200l/ 300l/ 450l/ 600l/ 900l
The price depends on the selected modifications and specific options
The plow mixer is often used in the food, pharmaceutical, and chemical industries for mixing and saturating powder products with liquid media in order to obtain a high-quality mixture.
- High intensity and quality of mixing, stirring
- Short mixing time and a high productivity
- Guaranteed repeatability and reproducibility of the product batches
- Gentle handling of the product due to the mixing device's special plows
- A large number of options to choose from to fit a specific product type
- Air Purge Seals
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 100l/ 700l/ 1200l/ 1800l
- Voltage: 380-400V
A twin-screw mixer with a homogenizer is an ideal solution for the production of creamy cheese, such as feta cheese, including with various flavors and seasonings. Thanks to mechanical homogenization, the cheese acquires a delicate structure without changing the individual taste properties of the product. It is used for plasticizing, creaming and softening butter, margarine and other fats.
- Capacity of the receiving hopper 50L
- Compact tabletop design for convenient operator maintenance
- A powerful independent drive for each screw with a reverser
- Easy maintenance and cleaning of the equipment
- Productivity: 250 kg/h/ 1500 kg/h
- Material: Stainless steel
- Principle of operation: Continuous mode
- Country of origin: Slovakia
- Total power, kW: 3,5
- Voltage: 380-400V
Vacuum paddle mixers are designed for fast and precise mixing meat-mass in a vacuum. Used in meat production in meat processing factories.Â
- Material: Stainless steel
- Principle of operation: Batch mode
- Volume: 150l/ 200l/ 300l/ 400l/ 600l/ 850/ 3000
The vacuum cooking and mixing tank is used to boil products at low temperatures, which helps preserve the natural color, taste and nutrients in the product.
Vacuum equipment is used for cooking premium-quality jams, sauces, fruit and vegetable concentrates.
- Inclined design
- Efficient emptying
- High hygiene standards
- Material: Stainless steel
- Principle of operation: Batch mode
- Type of the equipment: Individual machine
- Country of origin: Slovakia
The tank is designed for heating and mixing liquid food mixtures, including chocolate, butter, margarine, honey and similar products.
- Material: Stainless steel
The complex of equipment for the production of mayonnaise consists of several installations for automatic dosing, mixing, and obtaining a stable emulsion.
- Compact design, offering convenient and straightforward operation in a limited space.
- Cost-effective solution for automatic dosing without incurring high automation costs.
- A wide range of additional modular options.
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Total power, kW: 13,5
- Voltage: 380-400V
A vacuum cooker is used in the food processing industry to cook ingredients under reduced pressure, typically in a vacuum environment. This method allows for precise temperature control and faster cooking times while preserving the quality and flavor of the ingredients.
We offer different vacuum cookers.
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 2500 l
The new design of the universal cutter with gravity mixing is used for the production of thick and pasty products. The cutter is designed to carry out production processes such as cutting, mixing, crushing and emulsifying of various types of products to a liquid state. Thanks to the built-in duplicator, it can also be used as a device for the production of cream honey or cream honey soufflé.
- Cutting knives with a powerful 11 kW electric drive
- Frame mixing device with fluoroplastic scrapers
- Hatch opening sensor for safe maintenance
- Plexiglass hatch for visual inspection
- Duplicator for the thermal liquid around the bottom as well as the walls of the installation
- Inclined design for efficient grinding, homogenization and discharge of thick and viscous products
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 300l
- Total power, kW: 12
- Voltage: 380-400V
The price is indicated for the basic version of the set of equipment with a homogenizer
The equipment for the production of ice cream mixtures is based on a universal vacuum reactor with a coolant jacket and a multi-stage dispersant/homogenizer in an external circulation loop.
- Special type of a stirring device for easy disassembly and cleaning
- Processing with minimal product loss
- The bottom outlet valve is included in the basic version of the installation
- Multi-stage disperser for intensive wetting and homogenization of the flowing mixture
- External circulation circuit with a three-way valve for operation/washing of the equipment
- Reinforced agitator drive for thick and viscous mixtures
- Built-in vacuum pump
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 100l
- Total power, kW: 3
- Voltage: 380-400V
- Max vacuum: -0,8 Bar
Paddle Mixer type is designed for fast and precise mixing for meat-mass production in meat processing factories. Can also be used for mixing products such as spices or tea.
- Material: Stainless steel
- Principle of operation: Batch mode
- Volume: 90/ 150l/ 200l/ 300l/ 400l/ 600l/ 850/ 2000 3000
Barrel mixers are used to mix a wide range of loose and granular products in a shipping/barrel container. The available mixer models are suitable for the following volumes:
ConMix 20 - 20-30 liter standard drums with a diameter of 316 mm, adjustable frame structure height
ConMix 75 - 48-65 liter standard barrels with a diameter of 400 mm, adjustable frame structure height
- It is possible to use standard food containers ranging from 20-65 liters
- Easy control via a frequency converter as a stand-alone control panel
- Safe operation thanks to a roll bar with a position sensor
- Engine power, kW: 0,37/ 0,55/ 1,1
- Volume: 20l/ 75/ 100l
Suitable for mixing a small amount of dough or meat as well as other thick mixtures.
- Material: Stainless steel
- Engine power, kW: 0,55
- Principle of operation: Batch mode
- Volume: 10l/ 20l
Equipment for mixing multi-component mixtures of products, such as vegetable salads with various dressings, including thick and viscous ones like mayonnaise, thick sour cream and other similar sauces.
- Hydraulic tilting system is included in the basic version
- The controls are located directly on the frame supporting structure
- Eccentrically offset working shaft for rotating/tilting the working tank
- Low loading height
- The installation is made entirely out of food grade stainless steel
- Material: Stainless steel
- Operation mode: Semi-automatic
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 600l/ 1000l