Vacuum homogenizer VMG S 650 M
The vacuum homogenizer is designed for whipping mayonnaise, ketchup, various sauces, confectionery pastes and fillings, condensed milk, jams and marmalades, canned goods, as well as similar liquid or pasty products with a homogeneous structure.
- Homogenizer in an external circulation loop
- Built-in vacuum generation and retention system
- Modular design with numerous options
- Possibility of automatic dosing of ingredients (optional)
- No additional pump required for loading/unloading
- Automatic top cover lifting system
Modular design, allowing you to choose the optimal modification for any type of production. The vacuum homogenizer is a highly efficient and reliable solution for the production of a wide range of food products, producing stable, homogeneous emulsions and dispersions.
The vacuum homogenizing module can be used in both the food, cosmetics, pharmaceutical, or chemical industries for the production and processing of products such as:
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Advantages:
- Versatility and flexibility in use. It is suitable for the production of most liquid, paste-like, and highly viscous products.
- Modern design, easy access to all internal surfaces, without hard-to-reach places where the product can accumulate.
- No need for an additional pump to unload the product.
- Easy sanitization when connected to a CIP system.
- Can be used independently or easily integrated into an existing production process.
- Minimum processing time for each batch is achieved through the high efficiency of heating/cooling processes via the jacket (duplicator) with a coolant supplied from an external source, as well as grinding, mixing, and homogenization.
- The high efficiency of the homogenization process is achieved through the device's core – a robust and reliable rotor-stator type homogenizer with various different tooth shapes, enabling the production of products with distinct properties.
- The optimal design of the conical working chamber ensures uniform mixing of the product.
- The low-speed mixer with top feeding is equipped with scrapers that efficiently clean the vessel walls for maximum heat exchange. The product is heated evenly, without the risk of overheating or burning.
- An effective vacuum system guarantees high-quality deaeration of the product, which significantly improves taste, consistency, and durability.
- In case of strict requirements for the degree of homogenization and minimum particle size, the device is equipped with a homogenizer with a weaker pump function, but with enhanced grinding and homogenization capabilities. In this case, the product is subsequently unloaded using an additional pump.
- The working capacity depends on the properties of the product - from 20 to 80% of the total volume. The device guarantees consistently high quality of finished products and batch reproducibility.
Basic version
It includes a vacuum reactor with a conical bottom and a jacket for the coolant up to 0.5 bar, which is installed on a supporting frame structure. Equipped with a mixing device featuring scrapers, a system for lifting the top cover, an external circulation circuit with a homogenizer, a filling system, and a piping system with regulation and shut-off fittings.
Processes
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*- from an external source
Options:
- Thermal insulation of the jacket and an external decorative casing
- Any heating source (steam generator, hot water source)
- Any number of additional funnels and ingredient loading blocks
- Possibility of automatic dosing of ingredients
- Direct steam injection into the product
- Manufacturing the system from AISI 316L or AISI 316Ti (in direct contact with the product)
- Automatic, semi-automatic or manual control system (on request)
- CIP heads for washing (rotary)
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 650l
- Total power, kW: 13,5
- Voltage: 380-400V
- Max vacuum: -0,8 Bar
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The price is set for the basic version of the installation without additional equipment.
The vacuum homogenizer is designed for a wide range of processes such as for the production of mayonnaise, ketchup, various sauces, confectionery pastes and fillings, liquid or paste like products with a homogeneous structure. It is also suitable for the production of various creams, gels, shampoos and other products in the cosmetic industry.
- Built-in Ultra Shear bottom homogenizer
- Mixing device with movable scrapers
- Tilting version for easy unloading
- Wide range of applications
- Entirely made of food grade stainless steel AISI304/ AISI316 - option
- Compact design
- Lots of additional options to choose from
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 20l/ 50l
- Total power, kW: 2,3/ 2,4
- Voltage: 220-230V
- Max vacuum: -0,8 Bar
Vacuum homogenizer VMG M is the ideal solution for the production of pilot batches and the industrial production of a wide range of products of small and medium production. The price depends on the production capacity.
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 100l
- Max vacuum: -0,8 Bar
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Electric heating panel with three different power possibilities: 12, 24 and 48 KW – excellent product manufactured by people who perfectly know the secret of product storage, maintenance and processing.
- Heating power, kW: 12/ 24/ 48
- Country of origin: EU
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- Heating power, kW: 24/ 32/ 48
- Material: Stainless steel
- Principle of operation: Continuous mode
- Country of origin: Slovakia
Model VMG S is an effective and reliable vacuum homogenizing unit designed to produce a wide range of liquid, pastry and viscous products with different requirements for the production conditions.
The inline homogenizer is designed for mixing, emulsifying, dispersing, and homogenizing thick and viscous products in the production of mayonnaise, soy milk, toothpaste, yogurt, and much more. It can be installed in an external circulation circuit of reactors, production lines, or used independently with a loading hopper for processing small volumes of products.
- Creates stable emulsions and suspensions
- Reduces particle size
- Quickly dissolves solids
- Accelerates chemical reactions
- Does not require an additional pump
- Material: Stainless steel
- Engine power, kW: 5,5/ 7,5/ 9/ 11/ 15
- Principle of operation: Continuous mode
- Country of origin: Slovakia
- Voltage: 380-400V
The universal cooking boiler with an integrated homogenizer and a capacity of 1200 liters is designed for efficient mixing, heating, cooking and homogenizing of products for food, pharmaceutical and cosmetic industries such as jams, marmalades, syrups, fruit juices, nectars, beers, creams, ointments, soaps and many others.
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
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- Built-in high-speed homogenizer for efficient particle size reduction
- Three-layer vessel with a jacket for heating or cooling (up to 0.5 bar)
- Optional frame mixer with adjustable speed via frequency converter
- Compact hygienic design for batch processing up to 200 L
- Suitable for homogenization, thermal processing, and fermentation-based applications
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 200l
The VMG S 650P vacuum homogenizing unit can be used for making toothpaste as well as a variety of similar products with complex production requirements.
- The vacuum ensures effective air removal, eliminating the conditions for the development of bacteria and other pathogenic organisms.
- The special shape of the mixing device is tailored for the thickest and most viscous products.Â
- The Ultra Shear submersible homogenizer creates a stable emulsion.
- The cavitation processes aid in activating hydrodynamic mixing.
- Heating: Electric
- Material: Stainless steel
- Heating power, kW: 29
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 650l
- Total power, kW: 52
- Voltage: 380-400V
- Max vacuum: -0,8 Bar
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- Processing with minimal product loss
- The bottom outlet valve is included in the basic version of the installation
- Multi-stage disperser for intensive wetting and homogenization of the flowing mixture
- External circulation circuit with a three-way valve for operation/washing of the equipment
- Reinforced agitator drive for thick and viscous mixtures
- Built-in vacuum pump
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 100l
- Total power, kW: 3
- Voltage: 380-400V
- Max vacuum: -0,8 Bar
The homogenizer is designed to homogenize, mix and disintegrate / grind different fluids and components into small particles.
- Principle of operation: Continuous mode
- Country of origin: Slovakia
- Voltage: 380-400V
Multifunctional vacuum mixer/homogenizer for grinding, mixing, and homogenizing products to obtain homogeneous masses.
- Built-in jacket for the bottom and walls of the unit.
- Cutter knives with a powerful electric drive
- Slanted design for efficient mixing and chopping
- Forced circulation circuit (optional)
- Wide range of options
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 350l/ 650l
- Total power, kW: 13/ 17
- Voltage: 380-400V
- Max vacuum: -0,8 Bar
The price is indicated for the basic version of the vacuum reactor without additional options, the final cost depends on the modifications
The vacuum homogenizer is an ideal solution for the production of food, for example mayonnaise, it is also suitable for the cosmetics industry - the production of toothpaste. This model of the homogenizer is based on a vacuum reactor with an external homogenizer and an external circulation circuit, the parameters of which are selected as options.
- Tilted design - 25% more efficient mixing
- Easily disassembled reinforced frame mixer, for thick and viscous products
- Jacket for the coolant around the bottom and walls of the working reactor
- The vacuum reactor can withstand a vacuum up to -0.8 Bar
- A large number of options to choose from to suit various requirements
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 300l/ 650l
- Total power, kW: 0,55
- Voltage: 380-400V
- Max vacuum: -0,8 Bar
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- High level of homogenization, aimed at increasing stability and improving the honey's structure without altering the product's flavor.
- No dead spots or corners due to the inclined bottom of both the working tank and the auger mixer.
- The working tank is equipped with a jacket and a built-in water heating system.
- Large-diameter outlet valve installed at the lowest hydraulic point.
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Total power, kW: 4/ 7
- Loading, kg: 500/ 1100
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- Material: Stainless steel
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- Principle of operation: Batch mode
- Country of origin: Slovakia
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- Country of origin: Slovakia
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