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The vacuum homogenizer is designed for whipping mayonnaise, ketchup, various sauces, confectionery pastes and fillings, condensed milk, jams and marmalades, canned goods, as well as similar liquid or pasty products with a homogeneous structure.
- Homogenizer in an external circulation loop
- Built-in vacuum generation and retention system
- Modular design with numerous options
- Possibility of automatic dosing of ingredients (optional)
- No additional pump required for loading/unloading
- Automatic top cover lifting system
Modular design, allowing you to choose the optimal modification for any type of production. The vacuum homogenizer is a highly efficient and reliable solution for the production of a wide range of food products, producing stable, homogeneous emulsions and dispersions.
The vacuum homogenizing module can be used in both the food, cosmetics, pharmaceutical, or chemical industries for the production and processing of products such as:
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Advantages:
- Versatility and flexibility in use. It is suitable for the production of most liquid, paste-like, and highly viscous products.
- Modern design, easy access to all internal surfaces, without hard-to-reach places where the product can accumulate.
- No need for an additional pump to unload the product.
- Easy sanitization when connected to a CIP system.
- Can be used independently or easily integrated into an existing production process.
- Minimum processing time for each batch is achieved through the high efficiency of heating/cooling processes via the jacket (duplicator) with a coolant supplied from an external source, as well as grinding, mixing, and homogenization.
- The high efficiency of the homogenization process is achieved through the device's core – a robust and reliable rotor-stator type homogenizer with various different tooth shapes, enabling the production of products with distinct properties.
- The optimal design of the conical working chamber ensures uniform mixing of the product.
- The low-speed mixer with top feeding is equipped with scrapers that efficiently clean the vessel walls for maximum heat exchange. The product is heated evenly, without the risk of overheating or burning.
- An effective vacuum system guarantees high-quality deaeration of the product, which significantly improves taste, consistency, and durability.
- In case of strict requirements for the degree of homogenization and minimum particle size, the device is equipped with a homogenizer with a weaker pump function, but with enhanced grinding and homogenization capabilities. In this case, the product is subsequently unloaded using an additional pump.
- The working capacity depends on the properties of the product - from 20 to 80% of the total volume. The device guarantees consistently high quality of finished products and batch reproducibility.
Basic version
It includes a vacuum reactor with a conical bottom and a jacket for the coolant up to 0.5 bar, which is installed on a supporting frame structure. Equipped with a mixing device featuring scrapers, a system for lifting the top cover, an external circulation circuit with a homogenizer, a filling system, and a piping system with regulation and shut-off fittings.
Processes
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*- from an external source
Options:
- Thermal insulation of the jacket and an external decorative casing
- Any heating source (steam generator, hot water source)
- Any number of additional funnels and ingredient loading blocks
- Possibility of automatic dosing of ingredients
- Direct steam injection into the product
- Manufacturing the system from AISI 316L or AISI 316Ti (in direct contact with the product)
- Automatic, semi-automatic or manual control system (on request)
- CIP heads for washing (rotary)
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 650l
- Total power, kW: 13,5
- Voltage: 380-400V
- Max vacuum: -0,8 Bar
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The price is set for the basic version of the installation without additional equipment.
The vacuum homogenizer is designed for a wide range of processes such as for the production of mayonnaise, ketchup, various sauces, confectionery pastes and fillings, liquid or paste like products with a homogeneous structure. It is also suitable for the production of various creams, gels, shampoos and other products in the cosmetic industry.
- Built-in Ultra Shear bottom homogenizer
- Mixing device with movable scrapers
- Tilting version for easy unloading
- Wide range of applications
- Entirely made of food grade stainless steel AISI304/ AISI316 - option
- Compact design
- Lots of additional options to choose from
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 20l/ 50l
- Total power, kW: 2,3/ 2,4
- Voltage: 220-230V
- Max vacuum: -0,8 Bar
Vacuum homogenizer VMG M is the ideal solution for the production of pilot batches and the industrial production of a wide range of products of small and medium production. The price depends on the production capacity.
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 100l
- Max vacuum: -0,8 Bar
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Electric heating panel with three different power possibilities: 12, 24 and 48 KW – excellent product manufactured by people who perfectly know the secret of product storage, maintenance and processing.
- Heating power, kW: 12/ 24/ 48
- Country of origin: EU
The generator is mounted on a stainless steel platform support, covered with stainless steel AISI 304 properly shaped with electrical and water connections already made. Stainless steel cocks AISI 316, malleable iron pipe fittings, feed water pump (mod. TP78A CALPEDA) with 1 stainless steel non-return valve, with VITON seal.
- Heating power, kW: 24/ 32/ 48
Multifunctional vacuum mixer/homogenizer for grinding, mixing, and homogenizing products to obtain homogeneous masses.
- Built-in jacket for the bottom and walls of the unit.
- Cutter knives with a powerful electric drive
- Slanted design for efficient mixing and chopping
- Forced circulation circuit (optional)
- Wide range of options
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 350l/ 650l
- Total power, kW: 13/ 17
- Voltage: 380-400V
- Max vacuum: -0,8 Bar
A professional mixer for the production of mayonnaise, sauces, soups and other homogenized products. The price depends on your production capacity, as well as the technological requirements.
- Material: Stainless steel
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- Country of origin: Slovakia
- Volume: 100l/ 200l
- Total power, kW: 6
The homogenizer is designed to homogenize, mix and disintegrate / grind different fluids and components into small particles.
- Principle of operation: Continuous mode
- Country of origin: Slovakia
- Voltage: 380-400V
The VMG S 650P vacuum homogenizing unit can be used for making toothpaste as well as a variety of similar products with complex production requirements.
- The vacuum ensures effective air removal, eliminating the conditions for the development of bacteria and other pathogenic organisms.
- The special shape of the mixing device is tailored for the thickest and most viscous products.Â
- The Ultra Shear submersible homogenizer creates a stable emulsion.
- The cavitation processes aid in activating hydrodynamic mixing.
- Heating: Electricity
- Material: Stainless steel
- Heating power, kW: 29
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 650l
- Total power, kW: 52
- Voltage: 380-400V
- Max vacuum: -0,8 Bar
Highly efficient production of a high viscosity pharmaceutical and cosmetic products.
- Material: Stainless steel
- Principle of operation: Batch mode
- Geometric volume: 500 l/ 800 l
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- Productivity: do 12000 kg
- Material: Stainless steel
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Homogenizer for the production of whipped cream, ice cream, and much more. It allows you to obtain stable liquid emulsions of food mixtures.
- The homogenizer can be installed directly into the container with the product
- High productivity - in just 8 minutes, it is possible to whip up to 60 liters of milk mixture
- The peripheral speed of the knives is 16 m/s
- Material: Stainless steel
- Engine power, kW: 0,37/ 2,2
- Country of origin: EU
- Voltage: 380-400V
The homogenizer is designed for emulsifying thick fluids and other viscous materials within the food, chemical and cosmetic industries. Its working principle is based on the rotor/stator principle.Â
- Material: Stainless steel
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- Country of origin: Slovakia
The price is indicated for the basic version of the set of equipment with a homogenizer
The equipment for the production of ice cream mixtures is based on a universal vacuum reactor with a coolant jacket and a multi-stage dispersant/homogenizer in an external circulation loop.
- Special type of a stirring device for easy disassembly and cleaning
- Processing with minimal product loss
- The bottom outlet valve is included in the basic version of the installation
- Multi-stage disperser for intensive wetting and homogenization of the flowing mixture
- External circulation circuit with a three-way valve for operation/washing of the equipment
- Reinforced agitator drive for thick and viscous mixtures
- Built-in vacuum pump
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 100l
- Total power, kW: 3
- Voltage: 380-400V
- Max vacuum: -0,8 Bar
Vacuum homogenizer VMG M is the ideal solution for the production of pilot batches and the industrial production of a wide range of products of small and medium production. The price depends on the production capacity.
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 100l
- Max vacuum: -0,8 Bar
- Working volume: 50-80l
The price is set for the basic version of the installation for making plant milk without a steam generator
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- High-powered bottom homogenizer
- Hydrodynamic mixing
- Mechanical shaft seal for the homogenizer with an open cooling system
- Safety grid on the hatch cover for safe product loading
- Sectional plexiglass hatch for visual inspection
- Productivity: 600 kg/h for soybeans
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 120l
- Total power, kW: 7,5
- Voltage: 380-400V
A universal homogenizing module for mayonnaise production. The special compact atmospheric unit with a bottom homogenizer and a circulation system allows to create stable fat emulsion in just a few minutes!
- Compact design
- No dead zones and corners due to the conical shape of the unit
- Powerful bottom inline homogenizer with circulation
- Hygienic design
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 300l
- Total power, kW: 9
The universal cooking boiler with an integrated homogenizer and a capacity of 1200 liters is designed for efficient mixing, heating, cooking and homogenizing of products for food, pharmaceutical and cosmetic industries such as jams, marmalades, syrups, fruit juices, nectars, beers, creams, ointments, soaps and many others.
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
The inline homogenizer is designed for mixing, emulsifying, dispersing, and homogenizing thick and viscous products in the production of mayonnaise, soy milk, toothpaste, yogurt, and much more. It can be installed in an external circulation circuit of reactors, production lines, or used independently with a loading hopper for processing small volumes of products.
- Creates stable emulsions and suspensions
- Reduces particle size
- Quickly dissolves solids
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- Does not require an additional pump
- Material: Stainless steel
- Engine power, kW: 5,5/ 7,5/ 9/ 11/ 15
- Principle of operation: Continuous mode
- Country of origin: Slovakia
- Voltage: 380-400V
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- Principle of operation: Continuous mode
- Country of origin: Slovakia
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