Vacuum unit for making milk-based ice cream mixtures 100L

Universal vacuum module for making milk-based ice cream mixtures 100

Universal vacuum module for making milk-based ice cream mixtures 100

€16,150.00

The price is indicated for the basic version of the set of equipment with a homogenizer

The equipment for the production of ice cream mixtures is based on a universal vacuum reactor with a coolant jacket and a multi-stage dispersant/homogenizer in an external circulation loop.

Special type of a stirring device for easy disassembly and cleaning
Processing with minimal product loss
The bottom outlet valve is included in the basic version of the installation
Multi-stage disperser for intensive wetting and homogenization of the flowing mixture
External circulation circuit with a three-way valve for operation/washing of the equipment
Reinforced agitator drive for thick and viscous mixtures
Built-in vacuum pump

The vacuum module for the production of liquid milk mixtures is specifically designed for medium and small-scale production facilities and fast/street food companies, allowing for the rapid and efficient dissolution of powder mixtures within the working liquid, dispersing and homogenizing them, resulting in a stable emulsion. If necessary, it can also cool or pasteurize, by supplying the installation's jacket with a thermal heat transfer agent for heating/cooling (optional).

This mixer for the production of milk-based mixtures for ice cream is suitable for both “cold” and hot technological processing methods.

Advantages:

A special type of a multi-stage disc homogenizer for highly efficient dissolution and mixing, which does not require an additional pump thanks to its strong self-priming function.
No dead zones during stirring, mixing, homogenization due to the special shape of the stirrer and the bottom valve. The bottom valve also minimizes possible product losses during unloading and maintains a high hygienic standard during sanitation.
The vacuum system for the basic version includes a special Venturi pump operating on compressed air; at the customer’s request, a contact vacuum gauge can be installed to maintain and adjust the vacuum depth (optional).
Fluoroplastic scrapers are already included in the basic version; they help clean the walls and bottom of the installation; suspended scrapers guarantee maximum pressure applied on the walls and bottom of the working reactor. The scrapers have a high durability, good ductility, and low friction coefficient! They hold certificates for use in the food industry.
An inclined version of the installation with gravitational mixing of the product, which is 50-60% more efficient than the classic mixing method.
A small-volume “jacket” for the coolant (up to 0.5 Bar), installed along the entire height of the working tank, including the bottom, which at the same time boasts a large heat transfer area, while exhibiting low “inertia” when switching from cooling to heating and back. This significantly reduces energy losses when replacing the coolant (heating/cooling) depending on the required technological process.
Professional bottom temperature sensor made out of stainless steel (PT100) with a food-grade certificate for direct contact with the product. This sensor enables precise temperature control of the mixture, allowing for regulation through a temperature controller and the use of a coolant from an external source (optional).
The module is capable of complete self-cleaning with the installation of CIP heads for washing (optional).
The installation allows for the vacuuming of working mixtures.

Basic version

It consists of a 3-layer inclined vacuum reactor on a supporting structure, equipped with a jacket for the coolant from an external source, a mixing device with a reinforced electric drive, an external circulation circuit with a multi-stage homogenizer with two operation circuits, backup connections for CIP heads for sanitation, a bottom DN40 valve, and a vacuum generation system. A three-way valve allows for changing the operation mode of the installation from homogenization to cleaning and maintanance. The control system incorporates a soft start for the homogenizer and the mixing device.

The vacuum generator requires a source of compressed air with a pressure of 6-10 bar.

Options:

Thermal insulation. Depending on the temperature conditions of processing, a low-temperature insulation option can be selected, or a high-temperature type of thermal insulation - made out of mineral wool.
Wheel swivel supports, resistant to loads and physical wear, with a brake mechanism and a special coating for food production.
CIP heads (nozzles) for washing are made out of food-grade stainless steel; as an additional option, rotary nozzles can be ordered so that you could cover all surfaces of the container, including the opening hatch of the equipment.
Vacuum loading through a special pipe with a hose for vacuum filling the container through the bottom valve up to the level of the working fluid.
A special low-speed air compressor with a working pressure of 6-10 Bar.
Professional flow-through stainless steel filter with a quick-change cartridge for cleaning.
Circulation pump (if the filter option selected).
Electrical cabinet made out of carbon steel with IP54 protective coating containing signal, safety, and control electrical components (relays, contacts, etc.).
Single-phase control design.
Sources of hot/cold coolant (water heating systems and ice water stations).

Material: Stainless steel
Principle of operation: Batch mode
Country of origin: Slovakia
Volume: 100l
Total power, kW: 3
Voltage: 380-400V
Max vacuum: -0,8 Bar