Production line for marinades
The marinades production line is a semi-automatic, semi-continuous industrial system designed for the production of liquid and semi-liquid food formulations. It integrates mechanical processing, vacuum mixing, thermal treatment, filtration, and precise dosing into a single technological flow, ensuring stable and repeatable production.
The system is designed for the production of homogeneous marinades, sauces, and liquid seasoning bases with controlled texture and composition.
- The semi-continuous processing line is suitable for producing marinades and similar food products
- Integrated homogenization, mixing, heating, cooling, filtration, and dosing
- Vacuum processing is utilized for improved product structure and stability
- Modular system based on professional 300 L and 600 L homogenization units
- The configuration can be customized depending on individual production requirements
The system is intended for the production of stable, homogeneous liquid products, and used for achieving the desired structure, viscosity, and ingredient distribution in the final product.
The production line serves as a semi-automatic industrial system designed for the manufacturing of marinades and similar liquid formulations. It is based on a combination of processing modules that allow sequential or semi-continuous operations, including grinding, homogenization, vacuum mixing, thermal processing, cooling, filtration, and dosing.
The line typically includes a 300 L homogenizing module and a 600 L homogenizing module, which serve as the core processing units. These modules are responsible for intensive dispersion and homogenization of ingredients, ensuring uniform particle size reduction and stable emulsion formation.
A 1000 L accumulation tank is used for intermediate storage and process buffering, with a 1000 L cooling/dissolving tank ensuring controlled thermal management and mixing under defined processing conditions. Filtration is performed using integrated industrial filters (0.1–0.18 mm), ensuring removal of unwanted particles and achieving the required product purity. A set of pumps enables controlled product transfer between all stages of the line.
The system includes a tensometric dosing system, which enables precise dosing of the final product by weight. The 1000 L ABC containers serve as accumulation and intermediate storage tanks within the production line. Vacuum homogenizing modules serve to improve product texture, reducing air inclusion, and increasing the stability of emulsions such as marinades and seasoning bases.
The entire system is mounted as a connected technological line with full piping, valves, instrumentation, and interconnecting infrastructure. A protective and decorative casing is used to cover insulation and improve operational safety and hygiene.
The line can be used in food, chemical, and related industries for controlled mixing, emulsification, and liquid processing.
Process capabilities
The production line supports a wide range of technological operations, including:
- crushing and grinding of ingredients
- homogenization and emulsification
- vacuum mixing of liquid formulations
- thermal processing (heating and controlled cooling)
- filtration of liquid mixtures
- precise dosing and batching
Advantages
- Modular production system - The line is built from interconnected functional modules, allowing flexible configuration depending on product type and production capacity.
- Integrated multi-stage processing - Combines homogenization, vacuum mixing, thermal treatment, cooling, filtration, and dosing into a single technological flow.
- High-quality homogenization - 300 L and 600 L homogenizing modules ensure efficient particle size reduction and stable emulsion formation.
- Improved product stability - Vacuum processing reduces air inclusion and improves texture, consistency, and shelf stability of marinades and similar liquid products.
- Precise dosing system - Integrated weight-based dosing ensures accurate formulation and repeatable batch composition.
- Efficient thermal control - Heating and cooling modules enable controlled temperature processing for different stages of production.
- Filtration system integration - Multi-stage filtration ensures removal of unwanted particles and improves final product purity.
- Industrial scalability - The system supports semi-continuous operation and can be adapted for different production capacities and product types.
Optional custom engineering configuration - Line specifications, layout, and component selection can be adapted to individual customer requirements as a separate engineering project. Any modifications may involve additional design and manufacturing costs.
Basic configuration
The standard production line includes:
- 300 L homogenizing module
- 600 L homogenizing module
- 1000 L accumulation tank (Normit AT)
- 1000 L cooling/dissolving tank (Normit AT)
- weight-based tensometric dosing system (Normit TDF)
- 3 filtration units
- 3 industrial pumps
- industrial chiller
- submerged mixing system
- piping system and valves
- protective and insulating casings
- level sensors and interconnecting connectors
Each unit is connected into a fully functional semi-continuous processing system.
Technical parameters (selected modules)
300 L homogenizing module
- Volume: 300 L
- Heating power: 21 kW
- Homogenizer power: 5.5 kW
- Mixer drive: 0.55 kW
- Vacuum: up to -0.8 bar
600 L homogenizing module
- Volume: 600 L
- Heating power: 36 kW
- Homogenizer power: 7.5 kW
- Mixer drive: 0.75 kW
1000 L tanks
- Mixer drive: 1.5 kW
- Stainless steel construction AISI304 / AISI316 (optional)
Chiller
- Cooling capacity: 15.4 kW
- Electrical power: 5.6 kW
Dosing system
- Batch range: 5–1000 kg
Electrical supply
- 400 V / 50 Hz three-phase
Quality and testing
Before shipment, all equipment is tested and functionally verified in accordance with contractual specifications. Each unit undergoes inspection, performance verification, and preparation for transport to ensure full compliance with operational requirements upon delivery.
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