Complex for continuous frying of semi-finished products 400
A continuous production line for deep-frying semi-finished products.
- Frying products both below and above the oil level is possible thanks to the option to select the type of the upper conveyor or easily replace it with another one, depending on the product.
- The frying time can be adjusted from just a few seconds up to an hour, allowing you to fry products with varying frying durations, something that is nearly impossible with any other continuous conveyor fryer.
- Compact design, it includes all essential processes, such as oil storage and filtration.
The equipment complex serves as a production line for frying chips (and other snacks) both extruded pellet-based chips and chips made from natural potatoes or other root vegetables. By selecting a second upper pressure conveyor, the system can be configured as a line for deep-frying of semi-finished products such as dumplings, chebureks, schnitzels, nuggets and various potato-based snacks and items coated in breadcrumbs or liaison (balls, cutlets). The double conveyor enables frying with oil immersion (deep frying) for products of various shapes, up to a maximum height of 50 mm.
A frying line based on the universal modular conveyor fryer is a ready-made solution for your business. Its flexibility allows it to scale with your production needs and adapt to different product ranges, from small to medium productivity, with a huge range of frying time settings.
You can produce unique products with distinct characteristics by adjusting the frying mode and time for forced oil immersion. Depending on the fryer and type of secondary upper conveyor, you can fry products by immersing them in oil or gently process light, floating products without damaging them, ensuring smooth movement toward unloading.
The universal production line for frying a wide range of products consists of:
- A modular fryer with the option of selecting the type of an additional conveyor: a double conveyor system where the second one is used for forced immersion of the product in oil or a conveyor with paddles for frying light products that float, such as chips;
- A stainless steel table under the deep fryer with the option of installing an oil container and an oil filtration system inside it;
- AÂ cooling conveyor for removing excess oil and surface cooling of the product after frying it in the fryer.
Advantages
- Low costs when opening a fried product production.
- The complex includes all the main basic processes necessary for frying, including oil storage and filtration.
- Compact dimensions and a mobile version of the system: frame structures on wheeled supports.
- Simple and convenient cleaning of the equipment: oil is drained into a container through a filter, the conveyors and the heating unit with controls are easily removed, providing unobstructed access to the fryer bath during maintenance.
- There is no need to waste time choosing options, everything you need is already included in the configuration. All solutions are simple and convenient for the operator during operation, just plug it into the network and work.
- Fast heating up to a temperature of 200 degrees Celsius.
- High safety during operation: thermal insulation of the fryer bath, a safety sensor on each heating element to protect against overheating of the heating elements with a temperature of 235 degrees (to prevent possible overheating and ignition of the oil).
The frying line includes
- A continuous oil frying system with a conveyor width of 400 mm
- A hot oil filtration system using a filter cloth
- A system for storing oil after frying and filtration
- Automatic filling of the fryer with oil from the storage tank
- A system for removing excess oil and surface cooling of the product after frying, a continuous action conveyor with a width of 400 mm
- Heating: Electricity
- Material: Stainless steel
- Principle of operation: Continuous mode
- Country of origin: Slovakia
- Working Area Width: 400 mm
- Voltage: 380-400V
You might also like
Optional module for the 400/1100/12 universal tabletop Modular Fryer - Pressure Conveyor for frying foods that require forced immersion in oil.
The paddle module for the 400/1100/12 Universal Tabletop Modular Fryer is a conveyor with specially curved paddles for gentle frying of fragile and light foods.
For additional information, please contact us at sales@foodtechprocess.com
A set of additional paddles for transporting and unloading the product from the working area of ​​the universal 400/1100/12 fryer.
The extended version of the modular conveyor fryer with a large number of optional accessories, significantly expands the production capacity for deep-frying various products by increasing both the frying area and heating power.
- Frying time can be adjusted from several minutes up to an hour!
- Overheating safety sensors are installed on each heating element
- Compact support structure on a mobile support
- Fine-mesh conveyor grid allows for frying small and fragile products
- A large number of additional options in the form of automatic oil top-up system, loading conveyor, filtration system, cooling conveyor, etc.
- Heating: Electricity
- Material: Stainless steel
- Heating power, kW: 24
- Country of origin: Slovakia
- Working Area Width: 400 mm
- Voltage: 380-400V
Equipment for the production of condensed milk from pre-pasteurized milk. This equipment can be manufactured with a capacity of 50 to 500 kg/hour, or on request. We also manufacture condensed milk lines according to TU from dry milk or normalized milk concentration lines.
Our hydrodynamic extraction line is designed for extracting various components from plant materials, including biologically active substances, proteins, fats, carbohydrates, antioxidants, dyes, and flavors.
- Effective “soft†continuous hydrodynamic extraction – percolation from finely crushed raw materials.
- Extraction without the need for pre-drying the product, resulting in savings on labor and energy costs.
- Utilizing raw materials without heat treatment, preserving all of their valuable substances and enzymes.
- Possibility of performing vacuum-pulse extraction (optional).
- Additional income from processing “waste†products - extracting valuable components from pulp and pomace.
- Material: Stainless steel
- Principle of operation: Continuous mode
- Country of origin: Slovakia
A production line for making puree from seeded fruits such as apples or pears with a processing capacity of up to 2000 kg/hour of raw materials.
- Productivity: 1000 kg/h/ 2000 kg/h
- Material: Stainless steel
- Principle of operation: Continuous mode
- Country of origin: Slovakia
This set of equipment for the production of condensed milk from dry components by restoring the milk. This production line can be manufactured with a capacity of up to 500 kg/h or can be customized based on specific requirements.
For more information and detailed inquiries, please contact us at sales@foodtechprocess.com
The hamburger production line is designed for the production of hamburgers, veggie burgers or soy-based burgers. The line produces from 2.000 up to 6.000 hamburgers per hour. Price depends on the production requirements.
This equipment complex enables the production of Nutella-type chocolate pastes with a capacity of up to 250 kg/h.
For additional information, please contact us at sales@foodtechprocess.com
The concentration and thickening line line has been especially designed for industrial dairy production facilities with a small surplus of milk or smaller milk processing businesses that want to expand their product range. It has an estimated productivity of up to 50-120 kg/hour during continuous operation.
- Professional industrial technology with compact dimensions
- A large number of additional equipment and options to choose from
- Material: Stainless steel
- Principle of operation: Continuous mode
Semiautomatic production line for washing and destoning apples. Approximate capacity 1000 kg/h.
For more information or a price quote, please contact our sales department at sales@foodtechprocess.com
Production line for vegetarian vegetable-based formed or molded products such as falafel. The line is based on the classical method of producing semi-finished products for their subsequent freezing and packaging.
- Compact line suitable for both professional kitchens and industrial production.
- Fully automatic operation with minimal manual labor.
- Material: Stainless steel
- Principle of operation: Continuous mode
- Voltage: 380-400V
This equipment set can be used for the production of a diverse array of sauces, as well as various vegetarian products based on nuts, soy and rice. It is capable of processing around 300/600 liters of product per batch.
For further details, contact us at sales@foodtechprocess.com
Croquettes production line for making and batter breading croquettes, preparing them for frying. Croquettes from 15 to 55 grams. Produces up to 12,000 pieces/hour. We also offer a range of fryers.
Price depends on your production capacity. For more information, please contact our sales department at sales@foodtechprocess.com
An equipment complex designed for processing raw, peeled, and blanched peanuts, offering a production capacity of up to 500 kg/hour.
Meatball production line comprises of a filler, automatic machine for making meatballs and batter-breading machine. Price depends on your production capacity.
The set of individual equipment for the production of French fries may differ depending on the initial raw materials. We offer various modifications from washing to frying with subsequent dehumidification starting from 50 kg/h for the final product.
For more information, please contact us at: sales@foodtechprocess.com
We offer equipment for processes such as: honey dissolution, honey drying, honey homogenization, honey pasteurization, honey creaming and honey packaging. The necessary equipment is selected by the customer based on the required processing technology for their manufacturing process.
More information: sales@foodtechprocess.com