Margarine production line
A complete set of equipment for the production of margarine with a capacity of up to 500 kg/hour.
For more information, contact us at: sales@foodtechprocess.com
The complex of equipment for the production of margarine and other products on a margarine basis, comprises of the following equipment:
Melter - fat melter
Designed to melt frozen or hard blocks of fats of animal or vegetable origin and maintain them in a molten state at a given temperature. The bottom and walls of the melter are equipped with a heating jacket, hot water is circulated through the jacket, as well as the central grate.
A source of hot water is required (not included).
Fat phase mixer
Designed for mixing and the primary emulsification of fat phase components. It is an atmospheric unit with a working volume of 100 liters with a heating jacket and insulation, a mixing device. The basic version includes a temperature sensor in the product, soft-starter of the mixing device. A foot valve is already installed in the basic version! The unit can be retrofitted with CIP cleaning heads.
A source of hot water is required (not included).
Pump for feeding the fat emulsion into the emulsifier tank
Water phase mixer
Designed for mixing dry components in an aqueous medium and maintaining the temperature of the mixture at a given level. It is an atmospheric unit with a working volume of 430 liters with a heating jacket and thermal insulation, a mixing device. The basic version includes a temperature sensor in the product, soft-starter of the mixing device. The unit can be retrofitted with CIP cleaning heads.
A source of hot water is required (not included).
Pump for supplying the aqueous phase to the emulsifier tank
Emulsifiers with an external homogenizer
The emulsifiers have a remote Ultra Shear-type homogenizer-emulsifier to combine the fat and water phases into a stable emulsion. The tanks are used alternately to ensure the continuity of the process, while in one the emulsion is being prepared, from the other, the already prepared emulsion is fed into the pasteurization-cooling unit. Emulsifiers are atmospheric installations with a working volume of 600 liters with thermal insulation and a mixing device. The basic version includes a product temperature sensor, soft-starter agitator. The unit can be retrofitted with CIP cleaning heads.
Ultra Shear homogenizer for creating stable homogeneous emulsions and mixtures, 7.5 kW.
Pump for feeding the emulsion into the pasteurization-cooling unit.
Pasteurization-cooling plant
For heat treatment and emulsion filtration in shell and tube heat exchangers, which increases the shelf life of the product. Hot water supply not included! An ice water station (chiller, buffer tank and refrigeration pump) must also be provided for the correct operation of the unit.
Storage tank (levelling)
It is an atmospheric container with a working volume of 100 liters made of stainless steel with legs.
High pressure pump
The plunger pump is designed for pumping the pasteurized emulsion into the scraped surface heat exchanger (cooler). The performance of the pump is regulated by changing the speed of rotation of the motor through a frequency converter. The outlet pressure of the product is also adjustable.
Scraped heat exchanger
For the implementation of heat exchange and the forced promotion of products of varying degrees of viscosity on the principle of translational-rotational motion of the rotor, equipped with special scraper blades, located inside the heat exchange tube with a cylindrical cooling "jacket". Two sections are installed on one frame: the first scraped heat exchanger for cooling and primary crystallization of the fat emulsion, above which is the second plasticizing section (finger processor) for intensive mechanical processing of the product in order to obtain a three-dimensional structure of the molecular lattice and ensure the plastic properties of the product.
Crystallizer
Designed for the final crystallization of the product to ensure its solid structure. Required in lines for the production of hard margarines and margarines for puff pastry. The dormant tube is a jacketed cylinder, which is internally equipped with baffles to slow down the passage of the product. The supercooled mixture from the scraped-off heat exchanger with the plasticizing section is sent to the resting pipe to create, mature the necessary crystallization structure into the mold (for structure maturation) and then to the forming equipment. It is recommended to install a "return" - a return before feeding to the packaging to maintain the required pressure.
The continuous production line for deep-frying and the subsequent cooling of semi-finished products includes:
- modular deep fryer with the option of choosing the conveyor type: a secondary conveyor for forced immersion of the product in oil or a conveyor with paddles for frying light floating products, such as chips;
- stainless steel table under the deep fryer with the option of installing an oil container and an oil filtration system inside it;
- cooling conveyor for removing excess oil and surface cooling of the product after frying it in the deep fryer.
- Heating: Electricity
- Material: Stainless steel
- Principle of operation: Continuous mode
- Country of origin: Slovakia
- Working Area Width: 400 mm
- Voltage: 380-400V
This jam production line allows you to get ready-made jam at the exit from whole fruits at the entrance! Equipment options may vary depending on the customer's technology.
For additional information, please contact us at sales@foodtechprocess.com
- Material: Stainless steel
- Principle of operation: Continuous mode
- Country of origin: EU
A production line for making puree from seeded fruits such as apples or pears with a processing capacity of up to 2000 kg/hour of raw materials.
- Productivity: 1000 kg/h/ 2000 kg/h
- Material: Stainless steel
- Principle of operation: Continuous mode
- Country of origin: Slovakia
Our hydrodynamic extraction line is designed for extracting various components from plant materials, including biologically active substances, proteins, fats, carbohydrates, antioxidants, dyes, and flavors.
- Effective “soft†continuous hydrodynamic extraction – percolation from finely crushed raw materials.
- Extraction without the need for pre-drying the product, resulting in savings on labor and energy costs.
- Utilizing raw materials without heat treatment, preserving all of their valuable substances and enzymes.
- Possibility of performing vacuum-pulse extraction (optional).
- Additional income from processing “waste†products - extracting valuable components from pulp and pomace.
- Material: Stainless steel
- Principle of operation: Continuous mode
- Country of origin: Slovakia
The concentration and thickening line line has been especially designed for industrial dairy production facilities with a small surplus of milk or smaller milk processing businesses that want to expand their product range. It has an estimated productivity of up to 50-120 kg/hour during continuous operation.
- Professional industrial technology with compact dimensions
- A large number of additional equipment and options to choose from
- Material: Stainless steel
- Principle of operation: Continuous mode
The complex of equipment for the production of mayonnaise consists of several installations for automatic dosing, mixing, and obtaining a stable emulsion.
- Compact design, offering convenient and straightforward operation in a limited space.
- Cost-effective solution for automatic dosing without incurring high automation costs.
- A wide range of additional modular options.
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Total power, kW: 13,5
- Voltage: 380-400V
This equipment set can be used for the production of a diverse array of sauces, as well as various vegetarian products based on nuts, soy and rice. It is capable of processing around 300/600 liters of product per batch.
For further details, contact us at sales@foodtechprocess.com
- Material: Stainless steel
- Country of origin: Slovakia
- Volume: 300l/ 600l/
- Voltage: 380-400V
This equipment complex enables the production of Nutella-type chocolate pastes with a capacity of up to 250 kg/h.
For additional information, please contact us at sales@foodtechprocess.com
- Material: Stainless steel
- Country of origin: Slovakia
This set of equipment for the production of condensed milk from dry components by restoring the milk. This production line can be manufactured with a capacity of up to 500 kg/h or can be customized based on specific requirements.
For more information and detailed inquiries, please contact us at sales@foodtechprocess.com
- Material: Stainless steel
We offer equipment for processes such as: honey dissolution, honey drying, honey homogenization, honey pasteurization, honey creaming and honey packaging. The necessary equipment is selected by the customer based on the required processing technology for their manufacturing process.
- Material: Stainless steel
- Type of the equipment: Part of a production line
- Country of origin: Slovakia
Semiautomatic production line for washing and destoning apples. Approximate capacity 1000 kg/h.
For more information or a price quote, please contact our sales department at sales@foodtechprocess.com
- Productivity: 1000 kg/h/
- Material: Stainless steel
- Principle of operation: Continuous mode
Production line for vegetarian vegetable-based formed or molded products such as falafel. The line is based on the classical method of producing semi-finished products for their subsequent freezing and packaging.
- Compact line suitable for both professional kitchens and industrial production.
- Fully automatic operation with minimal manual labor.
- Material: Stainless steel
- Principle of operation: Continuous mode
- Voltage: 380-400V
For the price quote or more information regarding this equipment complex for the production of chocolate, contact us at sales@foodtechprocess.com
- Material: Stainless steel
- Principle of operation: Continuous mode
- Country of origin: Slovakia
The extended version of the modular conveyor fryer with a large number of optional accessories, significantly expands the production capacity for deep-frying various products by increasing both the frying area and heating power.
- Frying time can be adjusted from several minutes up to an hour!
- Overheating safety sensors are installed on each heating element
- Compact support structure on a mobile support
- Fine-mesh conveyor grid allows for frying small and fragile products
- A large number of additional options in the form of automatic oil top-up system, loading conveyor, filtration system, cooling conveyor, etc.
- Heating: Electricity
- Material: Stainless steel
- Heating power, kW: 24
- Country of origin: Slovakia
- Working Area Width: 400 mm
- Voltage: 380-400V
A production line for thermostable fruit-based fillings, widely used in the production of pastries, baked goods, and various semi-finished products, as well as curd cheeses, creams, and even ice cream.
- Obtaining top-notch thermostable fillings while preserving essential nutrients and vitamins.
- Compact system featuring a unified control panel, ensuring easy and straightforward operation.
- Swift and efficient recycling included as a standard feature.
- Modular design with numerous additional options for customization.
- Material: Stainless steel
- Principle of operation: Continuous mode
- Country of origin: Slovakia
- Voltage: 380-400V
An equipment complex designed for processing raw, peeled, and blanched peanuts, offering a production capacity of up to 500 kg/hour.
- Productivity: 500 kg/h/
- Principle of operation: Continuous mode
- Country of origin: Slovakia