Cleaning and disinfection station CIP-52: 2×50 liters

CIP-52 is a mobile unit for cleaning and sterilizing vessels and pipelines.

It is a complete system for breweries and other food processing industries. CIP equipment heats and circulates alkaline and acid solutions using a pumping system, hoses and a sanitary shower that sprays sanitary chemical solutions onto the internal walls of the sanitized tank. The device consists of two separate tanks with a volume of 50 liters and one neutralization tank (23 liters), one centrifugal pump, electric control panel, manual valves, as well as all installation pipes. Digital temperature control in the range of 0-80°C. This type of CIP station is recommended for the cleaning and disinfection of fermentation tanks, storage tanks, water tanks from 0 to 2000 liters, as well as all pipelines and other objects that come into contact with drinks or food products.

Tank functions:

• Alkaline cleaning tank - sanitation of all brewing equipment
• Tank for acid cleaning of all brewery equipment
• Neutralization tank for acid and alkaline solutions before they enter the sewer

The CIP-52 equipment is mounted on a rigid frame, with wheels that can be fixed. The material used is stainless steel 1.4301 (AISI 304) or 1.4404 (AISI 316) according to the option chosen. Containers (tanks) are not insulated. Pump internals and heating chambers are made of AISI 316 stainless steel. Pipes, fittings, frame and tanks are made of AISI 304 stainless steel.

CIP unit with cleaning solutions in two 50L tanks and a 23L neutralizing tank

The principle of the cleaning and disinfection process is based on the circulation of an alkaline or acidic solution through a sanitary shower, spraying it onto the walls of the vessel and into its space. It also features an instantaneous heater with digital temperature control ranging from 0°C to 80°C.

The CIP consists of two main tanks for caustic and acid solutions and one vessel used for neutralization of solutions. The circulation of sanitary solutions is provided by a pump and a system of connecting hoses.

Description of the cleaning cycle

The cleaning cycle usually consists of the following steps:

1. Pre-rinsing - washing the production equipment with cold or hot water.
2. Cleaning - cleaning of production equipment using hot water.
3. Rinse - thorough rinsing of production equipment with cold or hot water.
4. Chemical disinfection (sanitary) - washing equipment with an alkaline and then an acid disinfectant solution of the required concentration.
5. Rinse - thorough rinsing of production equipment with cold or hot water.
6. Neutralization - performed after completion of several cycles of cleaning and disinfection - mixing an alkaline and then an acidic disinfectant solution to achieve a neutral pH of the solution and drain them into the sewer.

Options:

• Width 1090 mm
• Height 1302 mm
• Depth 645 mm
• NAOH container 50 l
• Container with H2SO4 50 l
• Boiler 12 l
• Heating elements 2x2000 W
• Neutralization tank 23 l
• Distribution pipe DN 25
• Connection fittings (outlets / inlets) DN 32, 1.4301
• Centrifugal pump type EBARA CD 70/05 0.37 kW 80 l / min, 230 V / 50 Hz (AISI 316L)
• Pump head 21 m
• Electrical switchboard
• Main electrical connection 3 * 400V / 50Hz 16A
• Circuit breaker 230V 16A
• Digital regulator Dixel XR 10 D
• Heating connection 230V 16A
• Engine starter 230V
• Sampler NTC 6 mm
• Cable 5x 1.5 5m
• Inlet (suction part) GG DN 25
• Outlet (part of delivery) GG DN 25