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Vacuum homogenizer VMG S 650 M
The vacuum homogenizer is designed for whipping mayonnaise, ketchup, various sauces, confectionery pastes and fillings, condensed milk, jams and marmalades, canned goods, as well as similar liquid or pasty products with a homogeneous structure.
- Homogenizer in an external circulation loop
- Built-in vacuum generation and retention system
- Modular design with numerous options
- Possibility of automatic dosing of ingredients (optional)
- No additional pump required for loading/unloading
- Automatic top cover lifting system
Modular design, allowing you to choose the optimal modification for any type of production. The vacuum homogenizer is a highly efficient and reliable solution for the production of a wide range of food products, producing stable, homogeneous emulsions and dispersions.
The vacuum homogenizing module can be used in both the food, cosmetics, pharmaceutical, or chemical industries for the production and processing of products such as:
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Advantages:
- Versatility and flexibility in use. It is suitable for the production of most liquid, paste-like, and highly viscous products.
- Modern design, easy access to all internal surfaces, without hard-to-reach places where the product can accumulate.
- No need for an additional pump to unload the product.
- Easy sanitization when connected to a CIP system.
- Can be used independently or easily integrated into an existing production process.
- Minimum processing time for each batch is achieved through the high efficiency of heating/cooling processes via the jacket (duplicator) with a coolant supplied from an external source, as well as grinding, mixing, and homogenization.
- The high efficiency of the homogenization process is achieved through the device's core – a robust and reliable rotor-stator type homogenizer with various different tooth shapes, enabling the production of products with distinct properties.
- The optimal design of the conical working chamber ensures uniform mixing of the product.
- The low-speed mixer with top feeding is equipped with scrapers that efficiently clean the vessel walls for maximum heat exchange. The product is heated evenly, without the risk of overheating or burning.
- An effective vacuum system guarantees high-quality deaeration of the product, which significantly improves taste, consistency, and durability.
- In case of strict requirements for the degree of homogenization and minimum particle size, the device is equipped with a homogenizer with a weaker pump function, but with enhanced grinding and homogenization capabilities. In this case, the product is subsequently unloaded using an additional pump.
- The working capacity depends on the properties of the product - from 20 to 80% of the total volume. The device guarantees consistently high quality of finished products and batch reproducibility.
Basic version
It includes a vacuum reactor with a conical bottom and a jacket for the coolant up to 0.5 bar, which is installed on a supporting frame structure. Equipped with a mixing device featuring scrapers, a system for lifting the top cover, an external circulation circuit with a homogenizer, a filling system, and a piping system with regulation and shut-off fittings.
Processes
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*- from an external source
Options:
- Thermal insulation of the jacket and an external decorative casing
- Any heating source (steam generator, hot water source)
- Any number of additional funnels and ingredient loading blocks
- Possibility of automatic dosing of ingredients
- Direct steam injection into the product
- Manufacturing the system from AISI 316L or AISI 316Ti (in direct contact with the product)
- Automatic, semi-automatic or manual control system (on request)
- CIP heads for washing (rotary)
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 650l
- Total power, kW: 13,5
- Voltage: 380-400V
- Max vacuum: -0,8 Bar
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The generator is mounted on a stainless steel platform support, covered with stainless steel AISI 304 properly shaped with electrical and water connections already made. Stainless steel cocks AISI 316, malleable iron pipe fittings, feed water pump (mod. TP78A CALPEDA) with 1 stainless steel non-return valve, with VITON seal.
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The vacuum homogenizer with an inclined design is designed for processing and manufacturing a wide range of liquid, pasty and viscous products with different requirements for their production conditions and other products including those with a high viscosity.
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Model VMG S is an effective and reliable vacuum homogenizing unit designed to produce a wide range of liquid, pastry and viscous products with different requirements for the production conditions.
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The price is indicated for the basic version of the vacuum reactor without additional options, the final cost depends on the modifications
The vacuum homogenizer is an ideal solution for the production of food, for example mayonnaise, it is also suitable for the cosmetics industry - the production of toothpaste. This model of the homogenizer is based on a vacuum reactor with an external homogenizer and an external circulation circuit, the parameters of which are selected as options.
- Tilted design - 25% more efficient mixing
- Easily disassembled reinforced frame mixer, for thick and viscous products
- Jacket for the coolant around the bottom and walls of the working reactor
- The vacuum reactor can withstand a vacuum up to -0.8 Bar
- A large number of options to choose from to suit various requirements
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 300l/ 650l
- Total power, kW: 0,55
- Voltage: 380-400V
- Max vacuum: -0,8 Bar
The universal boiler with an integrated homogenizer and a capacity of 1200 liters is designed for efficient mixing, heating, cooking and homogenizing of products for food, pharmaceutical and cosmetic industries such as jams, marmalades, syrups, fruit juices, nectars, beers, creams, ointments, soaps and many others.
The homogenizer is designed to homogenize, mix and disintegrate / grind different fluids and components into small particles.
For a price quote, send us an email at sales@foodtechprocess.com
A professional mixer for the production of mayonnaise, sauces, soups and other homogenized products. The price depends on your production capacity, as well as the technological requirements.
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 100l/ 200l
- Total power, kW: 6
The homogenizer is designed for emulsifying thick fluids and other viscous materials within the food, chemical and cosmetic industries. Its working principle is based on the rotor/stator principle.Â
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Inline Yumix Basic homogenizers have the lowest price in the range of YUMIX homogenizers and models range from 1.1 to 3 kW.
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We produce atmospheric honey homogenizers with a batch load ranging from 7500 up to 22 000 kg of honey. The homogenizers HPL are designed for thoroughly mixing, blending, and homogenizing various kinds of honey to improve its qualities.
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Multifunctional vacuum mixer/homogenizer for grinding, mixing, and homogenizing products to obtain homogeneous masses.
- Built-in jacket for the bottom and walls of the unit.
- Cutter knives with a powerful electric drive
- Slanted design for efficient mixing and chopping
- Forced circulation circuit (optional)
- Wide range of options
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 350l/ 650l
- Total power, kW: 13/ 17
- Voltage: 380-400V
- Max vacuum: -0,8 Bar
The VMG S 650P vacuum homogenizing unit can be used for making toothpaste as well as a variety of similar products with complex production requirements.
- The vacuum ensures effective air removal, eliminating the conditions for the development of bacteria and other pathogenic organisms.
- The special shape of the mixing device is tailored for the thickest and most viscous products.Â
- The Ultra Shear submersible homogenizer creates a stable emulsion.
- The cavitation processes aid in activating hydrodynamic mixing.
- Heating: Electricity
- Material: Stainless steel
- Heating power, kW: 29
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 650l
- Total power, kW: 52
- Voltage: 380-400V
- Max vacuum: -0,8 Bar
The butter texturizer FBHG is intended for mechanical processing of frozen blocks of butter, animal fat, margarine and other plan fats, without prior defrosting.
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The inline homogenizer is designed for mixing, emulsifying, dispersing, and homogenizing thick and viscous products in the production of mayonnaise, soy milk, toothpaste, yogurt, and much more. It can be installed in an external circulation circuit of reactors, production lines, or used independently with a loading hopper for processing small volumes of products.
- Creates stable emulsions and suspensions
- Reduces particle size
- Quickly dissolves solids
- Accelerates chemical reactions
- Does not require an additional pump
- Material: Stainless steel
- Engine power, kW: 5,5/ 7,5/ 9/ 11/ 15
- Principle of operation: Continuous mode
- Country of origin: Slovakia
- Voltage: 380-400V
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The homogenization of butter is carried out in order to improve the butter's consistency and taste stability under storage conditions.
For more information regarding our homogenizers, please email us at sales@foodtechprocess.com
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