Vacuum Homogenizer / Mixer VMG S
Model VMG S is an effective and reliable vacuum homogenizing unit designed to produce a wide range of liquid, pastry and viscous products with different requirements for the production conditions.
For a price quote, send us an email to sales@foodtechprocess.com
Ideal solution for the industrial production of various sauces, whether they are completely homogeneous or contain inclusions, it creates perfect stable emulsions and dispersions.
The necessary degree of homogenization and grinding of the particle is achieved by circulating the mixture through a dispersing device integrated into the machine.
Vacuum process – efficient elimination of air, degassing. The prepared product has a homogenous structure without air inclusions. The absence of air prevents bacteria from multiplying and significant  extends product storage time. Thanks to the minimum oxidation, it is possible to preserve the color and taste of the product at its most natural, which is especially important in the case of oil- or fat based products. The process of removing air allows you to lower the temperature of the product processing, maximally preserving its utility properties.
The features of this vacuum homogenizing unit are:
- The homogenizer has external position.Â
- The loading of the product can be carried out only into a hopper. The lid of the unit doesn't have to be opened.Â
Processes that can be carried out:
- Heating, cooling
- Cooking
- Mixing
- Emptying
- Dispersion
- Emulsification
- Homogenization
- Deaeration
Suitable products:
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This device guarantees stable high quality finished products and batch reproducibility.
Benefits:
- Control system - by the customer’s request, the plant can be supplied with a manual, semi-automatic or automatic control system.
- Modern and compact design – the optimal location of all modules with minimum space taken up and easy access for the operator and maintenance staff.
- The complete dissolving of components.
- Energy saving is achieved by reducing the processing time.
- Perfect homogenization. The powerful homogenizers that are applied in the plant are the leaders in their class. They ensure the maximum level of product homogenization in the minimum possible time, with minimum energy consumption. A homogenizer is installed at the bottom of the vessel, working on the rotor-stator principle. The product is being homogenized at the bottom and unloaded at the top of the working vessel. It is hydraulically connected with the container and ensures fast and efficient dispersion, emulsification and homogenization. If the mixture is too dense, it is recommended to supplement the device with a pump that helps to increase mixing and homogenization efficiency.
- Heating and cooling. The specially designed heating/cooling jacket allows heating or cooling. Hot water or steam serve as a heating medium.
- Macro-mixing. A slow-speed agitator of a special shape with installed Teflon scrapers ensures an even distribution of ingredients across the entire volume – even if there is a small quantity of them. The shape of the mixer ideally reflects the conical bottom part of the operating tank, which guarantees that there are no unmixed spots. Macro-mixing is carried out carefully, without damaging the structure of the product or its inclusions and without it breaking down into fractions (when manufacturing products that do not require homogenizing but only mixing).
- The scrapers continuously clean the walls of the mixing chamber for maximum efficiency of the heat exchange.
- The design of the mixer ensures efficient mixing of both liquid and thick products with high viscosity.
Technical data:
Optionally it can be equipped with:
- air intake system,
- CIP cleaning,
- frequency converter,
- several funnels for loading ingredients,
- automatic dosing system of wet solutions,
- touch control panel.
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- Homogenizer in an external circulation loop
- Built-in vacuum generation and retention system
- Modular design with numerous options
- Possibility of automatic dosing of ingredients (optional)
- No additional pump required for loading/unloading
- Automatic top cover lifting system
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 650l
- Total power, kW: 13,5
- Voltage: 380-400V
- Max vacuum: -0,8 Bar
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- Built-in jacket for the bottom and walls of the unit.
- Cutter knives with a powerful electric drive
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- Material: Stainless steel
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- Does not require an additional pump
- Material: Stainless steel
- Engine power, kW: 5,5/ 7,5/ 9/ 11/ 15
- Principle of operation: Continuous mode
- Country of origin: Slovakia
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- Heating: Electricity
- Material: Stainless steel
- Heating power, kW: 29
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Volume: 650l
- Total power, kW: 52
- Voltage: 380-400V
- Max vacuum: -0,8 Bar
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- Principle of operation: Batch mode
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- Volume: 120l
- Total power, kW: 7,5
- Voltage: 380-400V
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- Engine power, kW: 0,37/ 2,2
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- Material: Stainless steel
- Principle of operation: Batch mode
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