Mayonnaise production complex based on an atmospheric cutter 300
The complex of equipment for the production of mayonnaise consists of several installations for automatic dosing, mixing, and obtaining a stable emulsion.
- Compact design, offering convenient and straightforward operation in a limited space.
- Cost-effective solution for automatic dosing without incurring high automation costs.
- A wide range of additional modular options.
The primary technological installation for mayonnaise production is based on a universal atmospheric cutter equipped with cutting knives and a mixing device.
This equipment complex serves as a simple and convenient solution for mayonnaise production for small and medium-sized enterprises, allowing for the creation of mayonnaise-based sauces with various additives such as vegetables or seasonings.
Advantages:
- A cost-effective solution for precise dosing without requiring a substantial financial investment in an automation system.
- The cutter allows not only for the production of a stable emulsion but also immediate mixing with various additional ingredients in a single installation.
- The presence of a "jacket" for the coolant around the cutter allows for even thermal treatment of the finished mixture/mayonnaise/sauces, depending on the production technology (when the coolant is supplied from an external heating/cooling source).
- High efficiency with gravitational mixing is achieved through the inclined design of the cutter.
- In the basic configuration, suspended scrapers are already installed on the frame mixing device.
- The upper housing of the unit is designed to accommodate the installation of CIP heads for washing (optional).
Basic version and processes
For auxiliary (preparatory) processes, reactors/dosing machines operating on the principle of gravity loading are utilized.
Presented separately is a water dosing machine equipped with an automatic filling system based on the level sensor settings in the installation (requiring a permanent connection to the water supply system). For each dose, the required water volume is determined and set based on the level sensor, which, after opening the «vessel – cutter» direction, flows into the cutter’s working container by the force of gravity. For the next dose, the automation opens the electromagnetic valve and again allows in the volume of water set by the level sensor from the water supply.
The oil dosing vessel, incorporating a special self-priming oil pump, operates on the same principle. The pump of the dosing unit, connected to an oil container via flexible pipelines, automatically releases a dose of oil into a single portion of mayonnaise production using an installed level sensor. Following this, utilizing the gravitational principle, the oil is loaded into the working container of the cutter.
After adding liquid ingredients, other components can be introduced into the cutter through the upper housing hatch.
The cutter is equipped with special knives featuring a high-power electric drive. Due to the inclined design, the product is guaranteed to be directed to the lowest hydraulic point where the cutting knifes are installed. The mixing device, utilizing the gravitational mixing principle, intensively mixes the resulting emulsion, distributing the ingredients throughout the whole mass, creating a homogeneous final product.
Options:
- Rotary heads for CIP cleaning of cutters
- Pump for pumping the finished product
- Container for the finished product
- Mayonnaise dosing systems
- Material: Stainless steel
- Principle of operation: Batch mode
- Country of origin: Slovakia
- Total power, kW: 13,5
- Voltage: 380-400V
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